Canon imagePress C7010VP C6010VP C6010 Service Manual and Parts Catalog


Accurate, clear and concise text, combined with detailed illustrations, lists of error code, instruction and diagrams, guide you through procedure of repair, remediate, maintenance and adjustments your copier, printer or scanner.
Present service manual and parts catalog Canon imagePress C7010VP C6010VP C6010 contain clear instructions and procedures on how to fix the problems occurring in your equipment.
The information contained in this repair manual is necessary for the repair, but also prevention, resulting in a longer life of your equipment.
Format of the manual: PDF, makes it easy to navigate, instant download and print. English language.
Table of contents:

Chapter 1. INTRODUCTION
1.1 System Construction
1.1.1 System Configuration of Pickup/Delivery Accessories
1.1.2 Communication Method of Pickup/Delivery Accessories
1.1.3 System Configuration of Print/Transmission Accessories
1.1.4 Function List of Print/Transmission Accessories
1.2 Product Specifications
1.2.1 Names of Parts
1.2.1.1 Station Configuration
1.2.1.2 External View
1.2.1.3 Internal View/Lever
1.2.1.4 Cross Section View
1.2.2 Using the Machine
1.2.2.1 Power Switch
1.2.2.2 Points to Note When Turning OFF the Main Power Switch
1.2.2.3 Control Panel
1.2.3 User Mode Items
1.2.3.1 Common Settings
1.2.3.2 Timer Settings
1.2.3.3 Adjustment/Cleaning
1.2.3.4 Report Settings*2
1.2.3.5 System Settings
1.2.3.6 Copy Settings*2
1.2.3.7 Communications Settings*2
1.2.3.8 Mail Box Settings
1.2.3.9 Address Book Settings*2
1.2.3.10 Device Management Settings
1.2.3.11 Limited Functions Mode
1.2.4 Safety
1.2.4.1 Safety of the Machine’s Laser Mechanism
1.2.4.2 CDRH Regulation
1.2.4.3 Handling the Laser Assembly
1.2.4.4 Safety of the Toner
1.2.4.5 Points to Note When Handling the Lithium Battery
1.2.4.6 Points to note when connecting to IT power distribution system
1.2.4.7 Shutting Down the Machine in an Emergency
1.2.4.8 Points to note when assembling and disassembling
1.2.4.9 Point to Note When Performing Trouble Analysis
1.2.4.10 Points to note when connecting options
1.2.5 Product Specifications
1.2.5.1 Main Body Specifications
1.2.6 Function List
1.2.6.1 Printing Speed
1.2.6.2 Printing Speed
1.2.6.3 Printing Speed
1.2.6.4 Paper Types

Chapter 2. INSTALLATION
2.1 Making Pre-Checks
2.1.1 Selecting the Site of Installation
2.1.2 Installation Space
2.1.3 Checking the Contents
2.1.4 Installing Order of Accessories
2.2 Unpacking and Installation
2.2.1 Unpacking
2.2.2 Points to Note When Turning ON/OFF the Power of Host Machine
2.2.3 Preparing Starter
2.2.4 Positioning/Securing Main Station
2.2.5 Before Installing Deck
2.2.6 Before Installing Feed Assembly
2.2.7 Engagement of Primary Transfer Roller
2.2.8 Mounting Control Panel
2.2.9 Connecting Main Station and Sub Station
2.2.10 Connecting Waste Toner Connecting Pipe
2.2.11 Connecting Main Station and Sub Station with Cable
2.2.12 Connecting Power Unit Station
2.2.13 Installing Primary Fixing Assembly
2.2.14 Installing Secondary Fixing Assembly
2.2.15 Installing Duplexing Feed Assembly
2.2.16 Installing Waste Toner Container
2.2.17 Installing Process Unit
2.2.18 Setting Toner Container
2.2.19 Replenishing Starter
2.2.20 Setting Paper
2.2.21 Affixing Labels Main Station
2.2.22 Affixing Labels Sub Station
2.2.23 Checking the Height of the Primary Charging Assembly
2.2.24 Auto Gradation Adjustment
2.2.25 Checking Image Margin
2.2.26 Image Position Adjustment
2.2.27 Other Installations
2.2.28 Registering the Serial Numbers
2.3 Checking the Connection to the Network
2.3.1 Overview
2.3.2 Checking the Network Connection
2.3.3 Using the PING Command
2.3.4 Making a Check Using the Remote Host Address
2.4 Troubleshooting the Network
2.4.1 Overview
2.4.2 Checking the Connection of the Network Cable
2.4.3 Making a Check Using a Loopback Address
2.4.4 Making a Check Using a Local Host Address
2.5 Relocating the Machine
2.5.1 Operation for Moving the Machine
2.6 Installing the Card Reader
2.6.1 Points to Note About Installation
2.6.2 Checking the Contents
2.6.3 Points to Note When Turning ON/OFF the Power of Host Machine
2.6.4 Installation Procedure
2.6.5 Installation Procedure in the imageWARE Accounting Manager (henceforth: iWAM)environment
2.7 Installing the Platen Cover
2.7.1 Checking the Contents
2.7.2 Points to Note When Turning ON/OFF the Power of Host Machine
2.7.3 Installation Procedure
2.8 Installing the Key Switch Unit
2.8.1 Points to Note About Installation
2.8.2 Checking the Contents
2.8.3 Points to Note When Turning ON/OFF the Power of Host Machine
2.8.4 Installation Procedure
2.8.5 Checking After the Installation
2.9 Installing the Tab Feeding Attachment
2.9.1 Checking the Contents
2.9.2 Procedure to Change Paper Size
2.9.3 Installation Procedure
2.10 Installing the Deck Heater
2.10.1 Checking the Parts to Install
2.10.2 Points to Note When Turning ON/OFF the Power of Host Machine
2.10.3 Installation Procedure (Connecting to Machine)
2.10.4 Installation Procedure (Connecting POD Deck/Secondary POD Deck)
2.11 Installing the Voice Guidance Kit
2.11.1 Points to Note About Installation
2.11.2 Checking the Contents
2.11.3 Points to Note When Turning ON/OFF the Power of Host Machine
2.11.4 Installation Procedure

Chapter 3. BASIC OPERATION
3.1 Construction
3.1.1 Functional Configuration
3.1.2 Major PCB Connection
3.1.3 DC Controller

Chapter 4. MAIN CONTROLLER
4.1 Construction
4.1.1 Configuration / Function
4.1.2 Notes on the Hard Disk
4.2 Construction of the Electrical Circuitry
4.2.1 Main Controller PCB (MAIN-M)
4.2.2 Main Controller PCB (MAIN-P)
4.3 Start-Up Sequence
4.3.1 Overview
4.3.2 Activation Sequence
4.4 Actions when HDD Error
4.4.1 Treatment for E602
4.5 Flow of Image Data
4.5.1 At making copy
4.5.2 At SEND execution
4.5.3 At making PDL prints
4.5.4 At making prints from the external controller (imagePRESS server)
4.6 Parts Replacement Procedure
4.6.1 Introduction
4.6.1.1 Introduction
4.6.2 Hard Disk
4.6.2.1 Before Removing the Hard Disk
4.6.2.2 Removing the Hard Disk
4.6.3 Main Controller Box
4.6.3.1 Removing the main controller cover 1
4.6.3.2 Removing the main controller cover 2
4.6.3.3 Removing the Main Controller Box
4.6.4 Main Controller PCB
4.6.4.1 Before Removing the Main Controller PCB (MAIN-M)
4.6.4.2 Removing the Main Controller PCB (MAIN-M)
4.6.4.3 Before Removing the Main Controller PCB (MAIN-P)
4.6.4.4 Removing the Main Controller PCB (MAIN-P)
4.6.5 SRAM PCB
4.6.5.1 Before Removing the SRAM PCB
4.6.5.2 Removing the SRAM PCB
4.6.6 Boot ROM PCB
4.6.6.1 Before Removing the BOOT ROM
4.6.6.2 Removing the BOOT ROM
4.6.7 Image Memory (SDRAM)
4.6.7.1 Before Removing the DDR-SDRAM PCB
4.6.7.2 Removing the DDR-SDRAM PCB
4.6.8 RO-B PCB
4.6.8.1 Before Removing the RO-B PCB
4.6.8.2 Removing the RO-B PCB
4.6.9 GU-Short PCB
4.6.9.1 Before Removing the GU-Short PCB
4.6.9.2 Removing the GU-Short PCB
4.6.10 S-B PCB
4.6.10.1 Before Removing the S-B PCB
4.6.10.2 Removing the S-B PCB
4.6.11 LAN-bar-B PCB
4.6.11.1 Before Removing the LAN-bar-B PCB
4.6.11.2 Removing the LAN-bar-B PCB
4.6.12 O-B PCB
4.6.12.1 Before Removing O-B PCB
4.6.12.2 Removing O-B PCB
4.6.13 RB-A PCB
4.6.13.1 Before Removing the RB-A PCB
4.6.13.2 Removing the RB-A PCB
4.6.14 DRM PCB
4.6.14.1 Before Removing the DRM (256) PCB
4.6.14.2 Removing the DRM (256) PCB
4.6.14.3 Before Removing the DRM (516) PCB
4.6.14.4 Removing the DRM (516) PCB
4.6.15 ZJ-A PCB
4.6.15.1 Before Removing ZJ-A PCB
4.6.15.2 Removing ZJ-A PCB
4.6.16 Voice Guidance PCB
4.6.16.1 Before Removing Voice Guidance Board
4.6.16.2 Removing Voice Guidance Board
4.6.17 Encryption PCB
4.6.17.1 Before Removing Encryption Board
4.6.17.2 Removing Encryption Board

Chapter 5. ORIGINAL EXPOSURE SYSTEM
5.1 Construction
5.1.1 Specifications, Control Mechanisms, and Functions
5.1.2 Major Components
5.1.3 Construction of the Control System
5.1.4 Reader Controller PCB
5.2 Basic Sequence
5.2.1 Basic Sequence of Operation at Power-On
5.2.2 Basic Sequence of Operation in Response to a Press on the Start Key
5.3 Various Control Mechanisms
5.3.1 Controlling the Scanner Drive System
5.3.1.1 Overview
5.3.1.2 Controlling the Scanner Motor
5.3.2 Enlargement/Reduction
5.3.2.1 Changing the Magnification in Main Scanning Direction
5.3.2.2 Changing the Magnification in Sub Scanning Direction
5.3.3 Controlling the Scanning Lamp
5.3.3.1 Overview
5.3.3.2 Scanning Lamp
5.3.3.3 Turning On and Off the Scanning Lamp
5.3.4 Detecting the Size of Originals
5.3.4.1 Identifying the Size of Originals
5.3.4.2 Points of Measurement Used for Original Size Identification
5.3.4.3 Overview of Operation
5.3.5 Dirt Sensor Control
5.3.5.1 Dust Detection Control at Stream Reading
5.3.5.2 White Plate Dust Detection Control
5.3.6 Image Processing
5.3.6.1 Overview
5.3.6.2 CCD Drive
5.3.6.3 CCD Gain Correction, Offset Correction
5.3.6.4 CCD Output A/D Conversion
5.3.6.5 Outline of Shading Correction
5.3.6.6 Shading Adjustment
5.3.6.7 Shading Correction
5.4 Parts Replacement Procedure
5.4.1 Introduction
5.4.1.1 Introduction
5.4.2 DADF
5.4.2.1 Removing the DADF
5.4.3 Copyboard Glass
5.4.3.1 Removing the Copyboard Glass
5.4.4 Replacement of Standard White Plate
5.4.4.1 Removing the Standard White Plate
5.4.5 Exposure Lamp
5.4.5.1 Preparation for Removing the Scanner Lamp
5.4.5.2 Removing the Scanner Lamp
5.4.6 Reader Controller PCB
5.4.6.1 Preparation for Removing the Reader Controller PCB
5.4.6.2 Removing the Reader Controller PCB
5.4.7 Interface PCB
5.4.7.1 Removing the Interface PCB
5.4.8 Inverter PCB
5.4.8.1 Preparation for Removing the Inverter PCB
5.4.8.2 Removing the Inverter PCB
5.4.9 CCD Unit
5.4.9.1 Preparation for Removing the CCD Unit
5.4.9.2 Removing the CCD Unit
5.4.10 Scanner Motor
5.4.10.1 Preparation for Removing the Scanner Motor
5.4.10.2 Removing the Scanner Motor
5.4.10.3 Attaching the Scanner Motor
5.4.11 ADF Open/Close Sensor
5.4.11.1 Removing the ADF Open/Close Sensor
5.4.12 Scanner Home Position Sensor
5.4.12.1 Removing the Scanner Home Position Sensor
5.4.13 Original Sensor
5.4.13.1 Preparation for Removing the Original Size Sensor
5.4.13.2 Removing the Original Size Sensor
5.4.14 Scanner Drive Cable
5.4.14.1 Preparation for Removing the Scanner Motor Drive Wire
5.4.14.2 Removing the Scanner Drive Wire
5.4.14.3 Attaching the Scanner Drive Wire
5.4.14.4 Adjustment of Positions of the Mirror 1, 2 Mount

Chapter 6. LASER EXPOSURE
6.1 Construction
6.1.1 Specifications/Controls/Functions
6.1.2 Major Components
6.1.3 Control System Configuration
6.2 Basic Sequence
6.2.1 Basic Sequence
6.3 Various Control
6.3.1 Controlling the Laser Activation Timing
6.3.1.1 ON/OFF Control
6.3.1.2 Sync Control in Horizontal Scanning Direction
6.3.1.3 Sync Control in Vertical Scanning Direction
6.3.2 Controlling the Intensity of Laser Light
6.3.2.1 APC Control
6.3.2.2 PWM Control
6.3.3 Controlling the Laser Scanner Motor
6.3.3.1 Laser Scanner Motor Control
6.3.4 Controlling the Laser Shutter
6.3.4.1 Laser Shutter Control
6.3.5 Correcting Image Displacement
6.3.5.1 Overview of Color Displacement Correction Control
6.3.5.2 Color Displacement Detection/Correction Timing
6.3.5.3 Correction of Write Starting Position in Horizontal Direction
6.3.5.4 Correction of the Magnification Ratio in Horizontal Direction
6.3.5.5 Correction of Tilt in Horizontal Direction
6.3.5.6 Correction of Write Starting Position in Vertical Direction
6.3.5.7 Half Magnification Ratio Adjustment Control in Horizontal Direction
6.4 Parts Replacement Procedure
6.4.1 Introduction
6.4.1.1 Introduction
6.4.2 Laser Scanner Unit
6.4.2.1 Before Removing Laser Scanner Unit (Without POD Deck)
6.4.2.2 Before Removing Laser Scanner Unit (With POD Deck)
6.4.2.3 Removing Laser Scanner Unit

Chapter 7. IMAGE FORMATION
7.1 Construction
7.1.1 Image Formation Specification / Control / Function List
7.1.2 Main Components
7.1.3 Charging Specification List
7.2 Image Formation Process
7.2.1 Image Formation Process (overall)
7.2.2 Image Formation Process (Image Formation)
7.2.3 Image Formation Process (Transfer)
7.3 Driving and Controlling the Image Formation System
7.3.1 Image Formation System Drive / High-Voltage Control
7.4 Image Stabilization Control
7.4.1 Image Stabilization Control Overview
7.4.2 Image Stabilization Control Timing
7.4.3 Toner Density Stabilizing Control
7.4.4 Potential Control
7.4.5 ATR Control
7.4.6 PASCAL Control
7.4.7 D-max Control
7.4.8 D-half Control
7.4.9 ARCDAT Control
7.4.10 ATVC Control
7.4.11 ACVC Control
7.4.12 Low Duty Ejection Control
7.5 Process Unit
7.5.1 Outline
7.5.1.1 Overview of the Process Unit
7.5.1.2 Process Unit Drive Control
7.5.2 Charging Mechanism
7.5.2.1 Overview of Charging Mechanism
7.5.2.2 Primary Charging Bias Control
7.5.2.3 Primary Charging Assembly Cleaning Control
7.5.2.4 Pre-Exposure LED Activation Control
7.5.2.5 Drum Cleaning Unit
7.5.3 Developing Assembly
7.5.3.1 Developing Assembly Configurations
7.5.3.2 Developing Bias Control
7.5.3.3 Spatter Prevention Bias Control
7.5.3.4 ACR Control
7.5.3.5 Toner Anticoagulation Control
7.5.3.6 Environment Control in the Developing Assembly
7.5.4 Drum Patch Sensor Shutter Open/close Control
7.5.4.1 Drum Patch Sensor Shutter Open/Close Control
7.5.5 Airflow Control
7.5.5.1 Airflow Control
7.6 Toner Container
7.6.1 Overview of Toner Supply Mechanism
7.6.2 Toner Container Present/Absent Detection
7.6.3 Toner Supply Mechanism Drive Control
7.6.4 Toner Level Detection
7.6.5 Toner Supply Control
7.7 Transfer Device
7.7.1 Overview of Transfer Assembly
7.7.2 Transfer Bias Control
7.7.3 Overview of Primary Transfer Assembly
7.7.4 ITB Speed Control
7.7.5 ITB Displacement Correction Control
7.7.6 Pre-Transfer Charging
7.7.7 Leading Edge Registration Control
7.7.8 ITB Cleaning Control
7.7.9 Overview of Secondary Transfer Assembly
7.7.10 Secondary Transfer Outside Roller Cleaning Control
7.7.11 Secondary Transfer Assembly Lock/Unlock Control
7.8 Waste Toner Collection Mechanism
7.8.1 Waste Toner Collection
7.8.2 Waste Toner Full Detection
7.9 Drum Heater
7.9.1 Drum Heater Control
7.10 Parts Replacement Procedure
7.10.1 Introduction
7.10.1.1 Introduction
7.10.2 Process Unit Area
7.10.2.1 Process Unit Area-1/2
7.10.2.2 Process Unit Area-2/2
7.10.3 Intermediate Transfer Unit Area
7.10.3.1 Intermediate Transfer Unit Area-1/2
7.10.3.2 Intermediate Transfer Unit Area-2/2
7.10.4 Process Unit
7.10.4.1 Removing Process Unit Cover
7.10.4.2 Before Removing Process Unit
7.10.4.3 Removing process Unit
7.10.5 Front Exposure Lamp
7.10.5.1 Before Removing Pre-exposure Lamp Unit
7.10.5.2 Removing Pre-exposure Lamp Unit
7.10.5.3 Before Removing Drum Cleaner Pre-exposure Unit
7.10.5.4 Removing Drum Cleaner Pre-exposure Unit
7.10.6 Primary Charging Assembly
7.10.6.1 Removing Primary Charging Assembly
7.10.7 Primary Charging Wire
7.10.7.1 Removing the Primary Charging Wire
7.10.8 Primary Corona Grid Panel
7.10.8.1 Removing the Primary Charging Grid Plate
7.10.9 Primary Corona Pad Holder
7.10.9.1 Removing Primary Corona Wire Pad Holder
7.10.10 Primary Corona Slider
7.10.10.1 Removing Primary Corona Wire Slider
7.10.11 Pre-transfer Charging Assembly
7.10.11.1 Before Removing the Pre-transfer Charging Assembly
7.10.11.2 Removing Pre-transfer Charging Assembly
7.10.12 Pre-Transfer Charging Wire
7.10.12.1 Removing the Pre-transfer Charging Wire
7.10.13 Pre-Transfer Corona Pad Holder
7.10.13.1 Removing the Pre-transfer Charging Wire Pad Holder
7.10.14 Pre-Transfer Corona Slider
7.10.14.1 Removing the Pre-transfer Charging Wire Pad Slider
7.10.15 Drum Unit
7.10.15.1 Before Removing the Drum Unit
7.10.15.2 Removing the Drum Unit
7.10.16 Photosensitive Drum Cleaning Unit
7.10.16.1 Before Removing Drum Cleaner Unit
7.10.16.2 Removing Drum Cleaner Unit
7.10.16.3 Before Removing the Drum Cleaner Kit
7.10.16.4 Removing the Drum Cleaner Kit
7.10.17 Photosensitive Drum
7.10.17.1 Points to Note When Handling the Photosensitive Drum
7.10.17.2 Before Removing Drum
7.10.17.3 Removing Drum
7.10.18 Scoop-Up Sheet
7.10.18.1 Removing the Scoop-up Sheet
7.10.18.2 Removing the Side Seal
7.10.19 End Seal
7.10.19.1 Removing End Seal
7.10.20 Drum Cleaning Brush Roller
7.10.20.1 Removing Drum Cleaning Brush Roller
7.10.21 Photosensitive Drum Cleaning Blade
7.10.21.1 Removing the Drum Cleaning Blade
7.10.22 Hopper Assembly
7.10.22.1 Removing Hopper Unit
7.10.23 Sub Hopper Motor
7.10.23.1 Removing the Sub-Hopper Stirring Motor
7.10.24 Developing Assembly
7.10.24.1 Before Removing the Developing Assembly
7.10.24.2 Removing Developing Assembly
7.10.24.3 How to Remove Developer
7.10.25 Drum Patch Sensor
7.10.25.1 Removing the Drum Patch Sensor Unit
7.10.26 Developing Knocking Motor
7.10.26.1 Before Removing Developing Knocking Motor
7.10.26.2 Removing Developing Knocking Motor
7.10.27 Grid Plate
7.10.27.1 Removing the Grid Cleaning Pad
7.10.28 ITB Cleaning Unit
7.10.28.1 Before Removing the ITB Cleaner Unit
7.10.28.2 Removing ITB Cleaner Unit
7.10.29 ITB Cleaning Scraper
7.10.29.1 Removing ITB Inside Cleaning Scraper
7.10.30 Secondary Transfer Outside Roller Unit
7.10.30.1 Removing the Secondary Transfer Outer Roller Unit
7.10.30.2 Removing the Secondary Transfer Outer Unit
7.10.31 Intermediate Transfer Belt
7.10.31.1 Lifting up the Intermediate Transfer Belt Unit
7.10.31.2 Before Removing the Intermediate Transfer Belt (ITB)
7.10.31.3 Removing the Intermediate Transfer Belt (ITB)
7.10.32 ITB Home Position Sensor
7.10.32.1 Before Removing ITB Home Position Sensor
7.10.32.2 Removing ITB Home Position Sensor
7.10.33 Primary Transfer Roller
7.10.33.1 Removing the Primary Transfer Roller (Y/M/C/Bk)
7.10.34 Secondary Transfer External Roller
7.10.34.1 Removing the Secondary Transfer Outer Roller
7.10.35 Secondary Transfer Internal Roller
7.10.35.1 Removing the Secondary Transfer Inner Roller
7.10.36 Secondary Transfer Cleaning Assembly
7.10.36.1 Removing the Secondary Transfer Cleaner Kit
7.10.37 Secondary Transfer Cleaning Brush Roller
7.10.37.1 Removing the Secondary Transfer Cleaning Brush Roller
7.10.38 ITB Cleaning Brush Roller
7.10.38.1 Removing the Removing the ITB Cleaning Brush Roller
7.10.39 ITB Cleaning Blade
7.10.39.1 Removing the ITB Bias Roller Cleaning Blade Unit
7.10.40 ITB Edge Seal
7.10.40.1 Removing the ITB edge label (F)
7.10.40.2 Removing the ITB edge label (R)
7.10.41 Secondary Transfer Inlet Guide
7.10.41.1 Removing Secondary Transfer Inlet Guide
7.10.41.2 Removing the Secondary Transfer Inlet Guide (Upper)
7.10.41.3 Removing the Secondary Transfer Inlet Guide (Lower)
7.10.42 Secondary Transfer Toner Blocking Sheet
7.10.42.1 Removing the Secondary Transfer Unit Toner Blocking Sheet
7.10.43 Color Registration Patch Cleaning Shutter
7.10.43.1 Removing the Registration Patch Sensor Shutter
7.10.44 Leading Edge Registration Patch Sensor Shutter
7.10.44.1 Removing the Leading Edge Registration Patch Sensor Cleaning Shutter
7.10.45 Drum Patch Sensor Shutter Solenoid
7.10.45.1 Before Removing the Drum Patch Sensor Shutter Solenoid Unit (Excluding the Solenoid Pin with Wire)
7.10.45.2 Removing the Drum Patch Sensor Shutter Solenoid Unit (Excluding the Solenoid Pin with Wire)
7.10.46 ITB Torque Limiter
7.10.46.1 Removing the Torque Limiter
7.10.47 ITB Cleaner Drive Unit
7.10.47.1 Removing the ITB Cleaner Drive Unit

Chapter 8. PICKUP/FEEDING SYSTEM
8.1 Construction
8.1.1 Specifications
8.1.2 Main Station Unit Layout Drawing
8.1.3 Sub Station Unit Layout Drawing
8.1.4 Main Station Roller Layout Drawing
8.1.5 Sub Station Roller Layout Drawing
8.1.6 Main Station Sensor Layout Drawing
8.1.7 Sub Station Sensor Layout Drawing
8.1.8 Main Station Drive Transmission Drawing
8.1.9 Sub Station Drive Transmission Drawing
8.1.10 Control Layout Drawing (Main station)
8.1.11 Control Layout (Sub station)
8.1.12 Interval Speed
8.2 Basic Sequence
8.2.1 Cassette Pick Up
8.3 Detecting Jams
8.3.1 Jam Detection Outline
8.3.1.1 Overview
8.3.1.2 Measures for Jam Occurrence
8.3.2 Delay Jams
8.3.2.1 Deck Pick-Up Assembly (Right Deck / Left Deck)
8.3.2.2 Other Delay Jam
8.3.3 Stationary Jams
8.3.3.1 Normal Stationary Jam
8.3.3.2 Stationary Jam at Power ON
8.3.4 Other Jams
8.3.4.1 Paper Thickness Detection Jam
8.3.4.2 Double Feeding Jam
8.3.4.3 Transparency Jam
8.3.4.4 Paper Size Mismatch Jam
8.3.4.5 Sequence jam
8.4 Manual Feed Pickup Unit
8.4.1 Configuration
8.4.2 Feeding Operation
8.4.3 Paper Size Detection
8.4.4 Last Paper Detection
8.5 Deck
8.5.1 Lifter Basic Control
8.5.2 Timing for Lifter Control
8.5.3 Lifter Error Detection
8.5.4 Switching the Media Size
8.5.5 Paper Presence/Absence Detection
8.5.6 Paper Surface Detection
8.5.7 Remaining Paper Level Detection
8.5.8 Opening/Closing
8.5.9 Auto Cassette Change Function
8.6 Deck Pick-up Unit
8.6.1 Configuration
8.6.2 Air Pickup
8.6.3 Air Heater control
8.6.4 Pickup Operation
8.7 Lower Feeder Unit
8.7.1 Overview
8.7.2 Paper Length Detection
8.8 Vertical Path Feeder Unit
8.8.1 Overview
8.9 Pre-registration Unit
8.9.1 Overview
8.9.2 Pre-Registration Control
8.9.3 Double Feeding Detection
8.9.4 Paper Thickness Detection
8.10 Registration Unit
8.10.1 Overview
8.10.2 Cross Feed Registration Control
8.10.3 Lead Edge Registration Control
8.11 Duplex Feeding Unit
8.11.1 Overview
8.11.2 Duplexing Standby Control
8.11.3 Page Passing Duplex Control
8.12 Delivery
8.12.1 Overview
8.12.2 Delivery Control
8.12.3 Reverse Control
8.12.4 Duplexing Reverse Control
8.12.5 Jam residual paper ejection control
8.13 De-curler Control
8.13.1 Overview
8.13.2 Bypass Decurler Control
8.13.3 Duplexing Decurler Control
8.13.4 Delivery Decurler Control
8.14 Parts Replacement Procedure
8.14.1 Introduction
8.14.1.1 Introduction
8.14.2 Pickup/Feed Unit Area (Main Station)
8.14.2.1 Pickup Unit Area
8.14.2.2 Feed Unit Area
8.14.3 Pickup/Feed Unit Area (Sub Station)
8.14.3.1 Fixing Feed Path Unit Area-1/2
8.14.3.2 Fixing Feed Path Unit Area-2/2
8.14.3.3 Duplex Feed Unit Area
8.14.3.4 Delivery Reverse Unit Area-1/2
8.14.3.5 Delivery Reverse Unit Area-2/2
8.14.4 Vertical Path Unit
8.14.4.1 Removing vertical path unit
8.14.5 Deck Unit
8.14.5.1 Pulling out the deck Unit
8.14.5.2 Before Removing Deck Unit
8.14.5.3 Removing Deck Unit
8.14.6 Cassette Pickup Unit
8.14.6.1 Before Removing Right/Left Pickup Deck
8.14.6.2 Removing Right/Left Pickup Deck
8.14.7 Cross-Feed Roller
8.14.7.1 Removing the Cross-feed Unit
8.14.7.2 Removing the Cross-feed Roller Cleaning Member
8.14.7.3 Removing the Cross-feed Roller
8.14.8 Feed Roller
8.14.8.1 Removing the Manual Feed Roller
8.14.9 Separation Roller
8.14.9.1 Removing the Manual Separation Roller
8.14.10 Separation Pad
8.14.10.1 Removing Deck Separation Pad
8.14.11 Left Deck Lifter Motor
8.14.11.1 Before Removing the Left Deck Lifter Motor Unit
8.14.11.2 Removing the Left Deck Lifter Motor Unit
8.14.12 Right Deck Lifter Motor
8.14.12.1 Before Removing the Right Deck Lifter Motor Unit
8.14.12.2 Removing the Right Deck Lifter Motor Unit
8.14.13 Pre-Fixing Feeding Unit
8.14.13.1 Before Removing the Pre-fixing Feed Unit 1, 2
8.14.13.2 Removing the Pre-fixing Feed Unit 1
8.14.13.3 Removing the Pre-Fixing Feed Unit 2
8.14.14 Main Station Duplexing Feed Unit
8.14.14.1 Before Removing the Main Station Duplex Feed Unit 1, 2, 3
8.14.14.2 Removing the Main Station Duplex Feed Unit 1
8.14.14.3 Removing the Main Station Duplex Feed Unit 2
8.14.14.4 Removing the Main Station Duplex Feed Unit 3
8.14.15 Sub Station Duplexing Feed Unit
8.14.15.1 Removing Sub Station Duplexing Feed Unit 1
8.14.15.2 Removing Sub Station Duplexing Feed Unit 2
8.14.16 Lower Feed Unit
8.14.16.1 Removing the Lower Feed Unit
8.14.17 Bypass Feed Assembly
8.14.17.1 Before Removing Bypass Feed Unit
8.14.17.2 Removing Bypass Feed Unit
8.14.17.3 Removing the Bypass Upper Unit
8.14.18 Bypass Feed Roller
8.14.18.1 Removing Bypass Driven Roller 1
8.14.18.2 Removing Bypass Driven Roller 2
8.14.18.3 Removing Bypass Driven Roller 3
8.14.18.4 Removing Bypass Feed Roller 1, Bypass Feed Roller 2, Bypass Feed Roller 3
8.14.18.5 Removing Bypass Driven Roller 4
8.14.18.6 Removing Bypass Feed Roller 4
8.14.18.7 Removing the Merging Swing Gear 20Z
8.14.18.8 Removing Bypass Decurler Driven Roller
8.14.19 Tandem Feed Assembly
8.14.19.1 Removing Tandem Feed Unit
8.14.19.2 Removing the Tandem Feed Unit (Upper)
8.14.20 Tandem Feed Roller
8.14.20.1 Removing Tandem Feed Roller 1, Tandem Feed Roller 2
8.14.20.2 Removing Tandem Driven Roller 1
8.14.20.3 Removing Tandem Driven Roller 2
8.14.20.4 Removing Tandem Driven Roller 3
8.14.20.5 Removing Tandem Feed Roller 3
8.14.20.6 Removing the S2M30T Pulley
8.14.21 Feed Belt
8.14.21.1 Removing the Feed Belt Assembly
8.14.21.2 Removing Feed Belt (Merger Unit)
8.14.21.3 Removing the Feed Belt (Duplexing Decurler)
8.14.22 Merger pass Assembly
8.14.22.1 Before Removing the Merger Path Unit
8.14.22.2 Removing the Merger Path Unit
8.14.22.3 Removing the Merging Z18 Gear
8.14.22.4 Removing the Fixing Merger Unit (Upper)
8.14.22.5 Removing the Fixing Merger Unit (Lower)
8.14.23 Duplex Unit
8.14.23.1 Removing the Duplex Decurler Unit
8.14.23.2 Removing the Duplexing Decurler Unit (Upper)
8.14.24 Duplexing Reversing Roller
8.14.24.1 Removing the Duplexing Reverse Roller and Duplexing Reverse Rear Roller
8.14.25 Delivery/Reversing Unit
8.14.25.1 Removing the Delivery Upper Guide Unit
8.14.26 Delivery Roller
8.14.26.1 Removing the S2M30T Pulley, Delivery Roller 1 and Delivery Reverse Front Roller
8.14.26.2 Removing the Delivery Roller 3
8.14.26.3 Removing the Z17 Gear
8.14.26.4 Removing the Delivery Roller 2
8.14.26.5 Removing the Delivery Reverse Rear Roller
8.14.26.6 Removing the Delivery Reverse Front Slave Roller
8.14.27 Delivery Flapper Spring
8.14.27.1 Removing Delivery Flapper Spring
8.14.28 Delivery Reversing Roller
8.14.28.1 Removing the Delivery Reverse Roller 1 and Delivery Reverse Roller 2
8.14.28.2 Removing the Color Sensor Backup Roller
8.14.29 Delivery Decurler Roller 1
8.14.29.1 Removing the Delivery Decurler Roller 1
8.14.30 Delivery Decurler Roller 2
8.14.30.1 Removing the Delivery Decurler Roller 2
8.14.30.2 Removing the Delivery Slave Roller 1, and Delivery Slave Roller 2
8.14.31 One-way Clutch
8.14.31.1 Removing the One-way Clutch
8.14.32 Cleaning Brush
8.14.32.1 Removing the Decurler Backup Roller Cleaning Brush

Chapter 9. FIXING SYSTEM
9.1 Construction
9.1.1 Features
9.1.2 Specifications / Control / List of Functions
9.1.3 Major Parts (Cross-Section)
9.1.4 Major Parts (Thermistor / Thermo Switch)
9.1.5 Major Parts (Sensor / Solenoid)
9.1.6 Control System Configuration
9.1.7 Tandem / Single Fixing Switch Control
9.1.8 Fixing Drive Control
9.2 Basic Sequence
9.2.1 At Power-On
9.2.2 At Time of Printing
9.2.3 At Mode Change (when the controlled temperature is lowered)
9.2.4 At Mode Change (when the controlled temperature is increased)
9.3 Various Control Mechanisms
9.3.1 Controlling the Fixing Roller Temperature
9.3.1.1 Overview
9.3.1.2 Temperature Control in Productivity Priority Mode
9.3.1.3 Temperature Control in Image Priority Mode
9.3.1.4 Power-Saving Mode
9.3.2 Down Sequence Control
9.3.2.1 Overview
9.3.3 Detecting the Passage of Paper
9.3.3.1 Detection of Paper Wrap-Around
9.3.4 External Heat Roller Drive Control
9.3.4.1 External Heating Roller Detach/Attach Mechanism
9.3.5 Belting inclined Control
9.3.5.1 Pressure Belt One-Sided Displacement Correction Control
9.4 Belt Pressurizing Mechanism
9.4.1 Pressure Belt / Roller Pressure Mechanism
9.5 Fixing Cleaning Web Mechanisms
9.5.1 Fixing Cleaning Web Drive Control
9.5.2 Fixing Cleaning Web Remaining Level Detection Control
9.5.3 Cleaning Web Detach/Attach Mechanism
9.5.4 Fixing Roller Refresh Control
9.6 Protective Functions
9.6.1 Protection Circuit
9.7 Parts Replacement Procedure
9.7.1 Introduction
9.7.1.1 Introduction
9.7.2 Fixing Assembly Area
9.7.2.1 Primary Fixing Assembly Area-1/4
9.7.2.2 Primary Fixing Assembly Area-2/4
9.7.2.3 Primary Fixing Assembly Area-3/4
9.7.2.4 Primary Fixing Assembly Area-4/4
9.7.2.5 Secondary Fixing Assembly Area-1/3
9.7.2.6 Secondary Fixing Assembly Area-2/3
9.7.2.7 Secondary Fixing Assembly Area-3/3
9.7.3 Notice When Handling the Fixing Assembly
9.7.3.1 Notes for Thermistor/Thermo Switch
9.7.4 Fixing Assembly
9.7.4.1 Removing Primary Fixing Assembly
9.7.4.2 Removing Secondary Fixing Assembly
9.7.4.3 Points to Note When Replacing Primary/Secondary Fixing Intermediate Unit
9.7.5 Fixing Belt Unit
9.7.5.1 Removing the Primary Fixing Belt Unit
9.7.6 Fixing Roller
9.7.6.1 Removing the Primary Fixing Roller
9.7.6.2 Removing the Secondary Fixing Roller
9.7.7 Pressure Roller
9.7.7.1 Removing the Secondary Fixing Pressure Roller
9.7.8 Fixing Belt
9.7.8.1 Removing the Fixing Belt
9.7.9 External Heat Roller
9.7.9.1 Removing the Primary Fixing External Heat Roller
9.7.9.2 Removing the Secondary Fixing External Heat Roller
9.7.9.3 Removing the Primary Fixing External Heat Roller (Upper), Primary Fixing External Heat Insulating Bush (Upper), and Primary
Fixing External Heat Bearing (Upper)
9.7.9.4 Removing the Primary Fixing External Heat Roller (Lower), Primary Fixing External Heat Insulating Bush (Lower), and Primary
Fixing External Heat Bearing (Lower)
9.7.9.5 Removing the Secondary Fixing External Heat Roller (Upper), Secondary Fixing External Heat Insulating Bush (Upper), and
Secondary Fixing External Heat Bearing (Upper)
9.7.9.6 Removing the Secondary Fixing External Heat Roller (Lower), Secondary Fixing External Heat Insulating Bush (Lower), and
Secondary Fixing External Heat Bearing (Lower)
9.7.10 Oil Applying Roller
9.7.10.1 Removing the Oil Coating Roller
9.7.11 External Heat Cleaning Roller
9.7.11.1 Removing the Primary Fixing External Heat Cleaning Roller
9.7.11.2 Removing the Secondary Fixing External Heat Cleaning Roller
9.7.12 Fixing Web Roller
9.7.12.1 Removing the Primary Fixing Web Unit
9.7.12.2 Removing the Secondary Fixing Web Unit
9.7.12.3 Removing the Fixing Web Roller
9.7.13 Refresh Roller
9.7.13.1 Removing the Primary Fixing Refresh Roller Unit
9.7.13.2 Removing the Secondary Fixing Refresh Roller Unit
9.7.13.3 Removing the Primary Fixing Refresh Roller
9.7.13.4 Removing the Secondary Fixing Refresh Roller
9.7.13.5 Removing the Primary Fixing Refresh Cleaning Roller
9.7.13.6 Removing the Secondary Fixing Refresh Cleaning Roller
9.7.14 Steering Roller
9.7.14.1 Removing the Steering Roller
9.7.15 Pressure Pad
9.7.15.1 Removing the Pressure Pad
9.7.16 Pressure Pad Cover
9.7.16.1 Removing the Pressure Pad Cover
9.7.17 Fixing Roller Thermistor
9.7.17.1 Removing the Primary Fixing Roller Main/Sub Thermistor (THM301/THM304), Primary Fixing Roller Thermoswitch (TP300)
9.7.17.2 Removing the Secondary Fixing Roller Main/Sub Thermistor (THM306/THM309) and Secondary Fixing Roller Thermoswitch
(TP304)
9.7.18 External Heat Thermistor
9.7.18.1 Removing the Primary Fixing External Heat Thermistor
9.7.18.2 Removing the Secondary Fixing External Heat Thermistor
9.7.19 Inlet Thermistor
9.7.19.1 Removing the Inlet Thermistor
9.7.20 Fixing Locking Thermal Switch
9.7.20.1 Removing the Fixing Pressure Thermoswitch and the Fixing Pressure Thermistor
9.7.21 Thermal Switch
9.7.21.1 Removing the Primary Fixing External Heatting Upper/Lower Roller Thermoswitch (TP302/303)
9.7.21.2 Removing the Secondary Fixing External Heatting Upper/Lower Roller Thermoswitch (TP306/307)
9.7.22 Fixing Belt Thermal Switch
9.7.22.1 Removing Belt Fixing Thermo Switch
9.7.23 Fixing Web
9.7.23.1 Removing the Primary Fixing Web
9.7.23.2 Removing the Secondary Fixing Web
9.7.24 Fixing Web Solenoid
9.7.24.1 Removing the Primary Fixing Web Solenoid
9.7.24.2 Removing the Secondary Fixing Web Solenoid
9.7.25 Insulating Bush
9.7.25.1 Removing the Primary Fixing Roller Insulating Bush
9.7.25.2 Removing the Secondary Fixing Roller Insulating Bush
9.7.25.3 Removing the Secondary Fixing Pressure Roller Insulating Bush
9.7.26 Bearing
9.7.26.1 Removing the Bearing 1 and Bearing 3
9.7.26.2 Removing the Bearing 2 and Bearing 5
9.7.26.3 Removing the Primary Fixing Roller Bearing
9.7.26.4 Removing the Secondary Fixing Roller Bearing
9.7.26.5 Removing the Secondary Fixing Pressure Roller Bearing
9.7.27 Separation Claw
9.7.27.1 Removing the Primary Fixing Separation Claw
9.7.27.2 Removing the Secondary Fixing Separation Claw
9.7.28 Delivery Upper Separation Plate
9.7.28.1 Removing the Primary Fixing Separation Plate
9.7.28.2 Removing the Secondary Fixing Separation Plate
9.7.29 Fixing Inner Delivery Roller
9.7.29.1 Removing the Primary Fixing Inner Delivery Lower Roller
9.7.29.2 Removing the Secondary Fixing Inner Delivery Lower Roller

Chapter 10. EXTERNALS AND CONTROLS
10.1 Control Panel
10.1.1 Overview
10.1.2 LCD Function
10.1.3 Function of Control Panel CPU
10.2 Counters
10.2.1 Overview
10.2.2 Count-up Timing
10.3 Fans
10.3.1 Function of Fan
10.3.2 Function of Fan
10.3.3 Sequence of Fan Operation
10.3.4 Sequence of Fan Operation
10.4 Power Supply
10.4.1 Power Supply
10.4.1.1 AC Power Supply Configuration
10.4.1.2 AC Power Supply Configuration
10.4.1.3 DC Power Supply Configuration
10.4.1.4 DC Power Supply Configuration
10.4.2 Protection Function
10.4.2.1 Protective Functions
10.4.3 Backup Battery
10.4.3.1 Overview
10.4.4 Energy-Saving Function
10.4.4.1 Overview
10.4.4.2 SNMP setup
10.5 Parts Replacement Procedure
10.5.1 Introduction
10.5.1.1 Introduction
10.5.2 Auxiliary Control Unit Area
10.5.2.1 Auxiliary Control Unit Area
10.5.3 External Covers
10.5.3.1 Rear Cover
10.5.4 AC Power Supply Unit
10.5.4.1 Before Removing AC Power Supply Unit
10.5.4.2 Removing AC Power Supply Unit
10.5.5 Power Supply Unit
10.5.5.1 Before Removing the 24V Power SupplyA/B
10.5.5.2 Removing the 24V Power SupplyA/B
10.5.5.3 Before Removing the 24V Power SupplyC/D
10.5.5.4 Removing the 24V Power SupplyC/D
10.5.5.5 Before Removing the 24V Power Supply E/F
10.5.5.6 Removing the 24V Power Supply E/F
10.5.5.7 Before removing the 24V Power Supply H/J
10.5.5.8 Removing the 24V Power Supply H/J
10.5.5.9 Before removing the 24V Power Supply I
10.5.5.10 Removing the 24V Power Supply I
10.5.5.11 Before Removing the 12V Power SupplyA/B
10.5.5.12 Removing the 12V Power SupplyA/B
10.5.6 DC Controller PCB
10.5.6.1 Before Removing DC controller PCB
10.5.6.2 Removing DC controller PCB
10.5.7 All-Night Power Supply PCB
10.5.7.1 Before Removing the 3.3V all-night power supply PCB
10.5.7.2 Removing the 3.3V all-night power supply PCB
10.5.8 Leakage Breaker
10.5.8.1 Before Removing Leakage Protection Relay
10.5.8.2 Removing Leakage Protection Relay
10.5.9 Fixing Relay
10.5.9.1 Before Removing the Fixing Relay PCB
10.5.9.2 Removing the Fixing Relay PCB
10.5.10 Enviroment Heater Driver PCB
10.5.10.1 Before Removing Environment heater driver PCB
10.5.10.2 Removing Environment heater driver PCB
10.5.11 ECO PCB
10.5.11.1 Before Removing the ECO-ID PCB
10.5.11.2 Removing the ECO-ID PCB
10.5.12 Ozone Filter
10.5.12.1 Removing the Intermediate Transfer Unit Ozone Filter
10.5.12.2 Removing the Main Station Ozone Filter
10.5.12.3 Removing the Sub Station Rear Left Ozone Filter (x4)
10.5.12.4 Removing the Sub Station Rear Middle Ozone Filter (x2)
10.5.13 Toner Filter
10.5.13.1 Removing the Main Station Toner Filter
10.5.14 Noise Filter
10.5.14.1 Before removing AC Filter Unit
10.5.14.2 Removing AC Filter Unit
10.5.15 Air Filter
10.5.15.1 Removing the Intermediate Transfer Unit Ozone Filter
10.5.15.2 Removing the Main Station Right Suction Filter (x3)
10.5.15.3 Removing the Main Station Left Suction Filter (x3)
10.5.15.4 Removing the Delivery Static Filter (Sub Station)
10.5.16 Power Unit Station
10.5.16.1 Removing the Power Unit Station Cover
10.5.16.2 Before Removing the Power Unit Limiter PCB
10.5.16.3 Removing the Power Unit Limiter PCB
10.5.16.4 Before Removing the Power Unit Relay PCB
10.5.16.5 Removing the Power Unit Relay PCB
10.5.16.6 Removing Power Unit Station

Chapter 11. MEAP
11.1 MEAP
11.1.1 Changes
11.1.2 Checking the Operating Environment
11.1.3 Setting Up the Network
11.1.4 Login to SMS
11.1.5 Setting the method to login to SMS
11.1.6 Checking Application List
11.1.7 Starting and Stopping a MEAP Application
11.1.8 Checking the Platform Information
11.1.9 MEAP Specifications
11.1.10 Checking the System Information of a MEAP Application with SMS
11.1.11 Printing the System Information of a MEAP Application
11.1.12 Reference (Application System Information)
11.1.13 Installing an Application
11.1.14 Adding a License File
11.1.15 Disabling a License File (suspending a license)
11.1.16 Downloading/Removing an Invalidated License File
11.1.17 Reusable license
11.1.18 License for forwarding
11.1.19 Uninstalling an Application
11.1.20 Login Service
11.1.21 Changing Login Services
11.1.22 Initializing the Password
11.1.23 Creating a Backup for MEAP Application Area, Formatting the Hard Disk, Restoring the MEAP Application Area with the Backup, Using the SST (Service Support Tool)
11.1.24 Replacing the Hard Disk Drive
11.1.25 MEAP Safe Mode
11.1.26 Setting HTTP port for MEAP application (level 2)
11.1.27 Reference material
11.1.28 Option for exclusive individual measure

Chapter 12. RDS
12.1 RDS
12.1.1 Overview
12.1.2 Service cautions
12.1.3 E-RDS Setup
12.1.4 FAQ
12.1.5 Troubleshooting
12.1.6 Error code and strings

Chapter 13. OPERATOR MAINTENANCE
13.1 Outline
13.1.1 Operator Maintenance
13.2 Operator Maintenance Mode
13.2.1 Overview
13.2.2 Type of Mode
13.2.3 Function
13.3 Installation
13.3.1 Installation Procedure (Operator maintenance mode for Main machine UI)
13.3.2 Installation Procedure (Operator maintenance mode for imagePRESS Server)
13.4 Maintenance
13.4.1 Overview
13.4.2 Items for Replacement/Cleaning_Drum
13.4.3 Items for Replacement/Cleaning_Transfer
13.4.4 Items for Replacement/Cleaning_Fixing
13.4.5 Items for Replacement/Cleaning_Filter
13.4.6 Items for Replacement/Cleaning_Others
13.4.7 Item for Replacement/Cleaning_Test Print ID Table
13.4.8 Operation Flow for Operator (Normal Operation)
13.4.9 Operation Flow for Operator (Troubleshooting)

Chapter 14. MAINTENANCE AND INSPECTION

Chapter 15. STANDARDS AND ADJUSTMENTS

Parts Catalog