Canon imageRUNNER Advance Series III 4551 4551i 4545 4545i 4535 4535i 4525 4525i Service Manual and Parts List Manual


Accurate, clear and concise text, combined with detailed illustrations, lists of error code, instruction and diagrams, guide you through procedure of repair, remediate, maintenance and adjustments your copier, printer or scanner.
Present service manual and parts list manual Canon imageRUNNER Advance Series III 4551 4551i 4545 4545i 4535 4535i 4525 4525i contain clear instructions and procedures on how to fix the problems occurring in your equipment.
The information contained in this repair manual is necessary for the repair, but also prevention, resulting in a longer life of your equipment.
Format of the manual: PDF, makes it easy to navigate, instant download and print. English language.
To see what contain, please read table of contents:

Safety Precautions
Laser
Laser Safety
Handling of Laser System
Power Supply / Lithium Battery
Turn power switch ON
Power Supply
Notes When Handling a Lithium Battery
Toner Safety
About Toner
Handling Adhered Toner
Notes on works
Notes Before it Works Serving
Points to Note at Cleaning
Notes on Assembly/Disassembly

1. PRODUCT OVERVIEW
Product Lineup
Host machine
Pickup/Delivery System Options
Scanning System Options
Function Expansion System Options
Features
Product Features
Specifications
Product Specifications
Fax Specifications
Weight and Size
Productivity
Paper Type
Name of Parts
External View
Cross Section View
Control Panel

2. TECHNOLOGY
Basic Configuration
Functional Configuration
Original Exposure System
Overview
Reader Assembly
ADF_Single pass ADF
ADF_Reversal ADF
Main Controller
Overview
Startup Sequence
Shutdown Sequence
Motion Sensor
Laser Exposure System
Overview
Basic Sequence
Controlling the Laser Activation Timing
Controlling the Intensity of Laser Light
Controlling the Polygon Motor
Controlling the Laser Shutter
Image Formation System
Overview
Image Stabilization Control
Drum Unit
Developing Assembly
Toner cartridge
Transfer Unit
Waste toner container
Fixing System
Overview
Fixing temperature control
Standby temperature control
Print temperature control
Down sequence control
Fixing pressure roller cleaning sequence
Fixing film edge cooling control
Paper loop amount control before fixing
Fixing pressure/pressure release control
Protection features
Pickup/Feed System
Overview
Cassette Pickup Assembly
Multi-Purpose Pickup Assembly
Fixing / Registration Assembly
Duplex / Delivery Assembly
Detecting Jams
External Auxiliary System
Overview
Power-saving Function
Quick Startup
Heater control
Fan Control
Counter control
Restricted function

3. PERIODICAL SERVICE
Periodically Replaced Parts
Consumable Parts List
Cleaning/Check/Adjustment Locations

4. PARTS REPLACEMENT AND CLEANING
Preface
Outline
Points to Note when Tightening a Screw
List of Parts
List of External / Internal Cover
List of Main Unit
Consumable Parts, Replacement Parts and Cleaning Parts
PCB
Solenoid
Sensor
Motor
Fan
Switch
Clutch
Others
Reader
Single Pass ADF
Reversal ADF
External Cover
Removing the Reader Front Cover
Removing the Reader Left Cover
Removing the Reader Right Cover
Removing the Reader Rear Cover
Removing the Front Cover
Removing the Front Inner Cover
Removing the Left Upper Cover
Removing the Left Cover
Removing the Left Rear Cover
Removing the Right Front Upper Cover
Removing the Right Rear Cover (Upper)
Removing the Right Rear Cover (Lower)
Removing the Rear Cover
Removing the Rear Lower Cover
Removing the Delivery Tray 1
Removing the Delivery Tray 2
Removing the Delivery Rear Cover (Upper/Lower)
Original Exposure System
Removing the Reader Controller PCB
Cleaning the Reader Scanner Unit Scanner Mirror
Removing the Reader Scanner Unit
Original Feed System
Single Pass ADF
Reversal ADF
Controller System
Removing the Main Controller PCB
Removing the Riser PCB
Removing the HDD
Removing the Control Panel
Laser Exposure System
Removing the Laser Scanner Unit
Image Formation System
Removing the Developing Assembly
Removing the Developing Cylinder
Removing the Transfer Roller
Removing the Separation Static Eliminator
Removing the Waste Toner Container
Removing the Drum Unit
Removing the Toner Supply Unit
Fixing System
Removing the Fixing Assembly
Removing the Fixing Main Unit
Removing the Fixing Delivery Upper Guide
Removing the Fixing Film Unit
Removing the Pressure Roller
Pickup/Feed System
Removing the Right Cover
Removing the Cassette Pickup Unit 1
Removing the Cassette Pickup Unit 2
Removing the Multi-purpose Tray Pickup Roller
Removing the Multi-purpose Tray Separation Pad
Removing the Cassette Pickup Roller (1/2)
Removing the Cassette Feed Roller (1/2)
Removing the Cassette Separation Roller (1/2)
Removing the Main Drive Unit
Removing the Second Delivery Unit
Removing the First Delivery Unit
Removing the First Delivery Drive Assembly
Remove the Cassette Heater
External Auxiliary Control System
Removing the DC Controller PCB
Removing the HVT PCB
Removing the Power Supply PCB
Removing the Air Filter

5. ADJUSTMENT
Pickup Feed System
Image Position Adjustment
Original Exposure System
Service Mode Backup
Actions after Clearing the RAM of the Reader Controller PCB
Document Feeder System
Single Pass ADF
Reversal ADF
Actions at Parts Replacement
Single Pass ADF
Reversal ADF

6. TROUBLESHOOTING
Initial Check
Initial check items list
Test Print
Overview
How to use the test print
Troubleshooting Items
Image Faults
Display of “Non-Canon Product” Message
Forcible stop of paper feed
Remedies to be performed when E602-xxxx or E614-xxxx error is displayed
Debug Log
Function Overview
Saving and Collecting Debug Logs
Service Mode Relating to Debug Logs
Startup System Failure Diagnosis
Overview
Startup System Failure Diagnosis Flow
Controller Self Diagnosis

7. ERROR/JAM/ALARM
Overview
Location Code
Pickup Position Code
Pickup size
Points to Note When Clearing MN-CON
Points to Note When Clearing HDD
Error Code
Error Code Details
Error Code (FAX)
How to View Fax Error Codes
User error codes
Service Error Code
Jam Code
Jam Type
Jam screen display specification
Main Unit
DADF-A1
DADF-AV1
Inner Finisher-J1
Staple Finisher-Y1/ Booklet Finisher-Y1
Buffer Pass Unit-N1
Inner 2/3_2/4_4 Hole Puncher-C1
2/4 Hole Puncher Unit-A1
Paper Deck Unit-F1
Alarm Code
Alarm Code Details

8. SERVICE MODE
Overview
Basic Operations
SITUATION Mode
Security Support
Position to Affix the Service Label
Output of Service Print Data
COPIER (Service mode for printer)
DISPLAY (State display mode)
I/O
ADJUST (Adjustment mode)
FUNCTION (Operation / inspection mode)
OPTION (Specification setting mode)
TEST (Print test mode)
COUNTER (Counter mode)
FEEDER (ADF service mode)
DISPLAY (State display mode)
ADJUST (Adjustment mode)
FUNCTION (Operation / inspection mode)
OPTION (Specification setting mode)
SORTER (Service mode for delivery options)
ADJUST (Adjustment mode)
FUNCTION (Operation / inspection mode)
OPTION (Specification setting mode)
BOARD (Option board setting mode)
OPTION (Specification setting mode)
FAX (Serivce Mode for FAX)
Overview
Setting of Bit Switch (SSSW)
Setting of Menu Switch (MENU)
Setting of Numeric Parameter (NUMERIC Param.)
Setting of Destination (TYPE)
Setting of Printer Functions (PRINTER)
IPFAX Setting
Initialization of Set Value (CLEAR)
Test Mode (TEST)
Service Report (REPORT)

9. INSTALLATION
How to Read the Symbols
Symbols
Points to Note before Installation
Checking before Installation
Check When Connecting the Power Plug to an Outlet
Checking the Installation Environment
Points to Note When Moving This Host Machine
Checking the Installation Space
Combination Table of Accessory Installation
Installation of Host Machine
Unpacking
Checking the Contents
Installation Procedure
Operation when using uniFLOW Online
When Relocating the Host Machine
Platen Cover Type W
Points to Note at Installation
Checking the Contents
Essential Items to Be Performed Before Installation
Installation Outline Drawing
Installation Procedure
Stamp Unit-B1
Checking the Contents
Essential Items to Be Performed Before Installation
Installation Outline Drawing
Installation Procedure
Operation Check
NFC Kit-C1
Points to Note at Installation
Checking the Contents
Essential Items to Be Performed Before Installation
Installation Outline Drawing
Remove the Control Panel
Installing the NFC Kit
Installing the Control Panel
Affixing the NFC Target
Setting after Installation
Connection Kit-A1 for Bluetooth LE
Checking the Contents
Essential Items to Be Performed Before Installation
Installation Outline Drawing
Installation Procedure
Setting after Installation
Heater Kit-N1
Points to Note on Installation
Essential Items to Be Performed Before Installation
Installation Outline Drawing
Checking the Contents
Installation Procedure (When the Cassette Heater PCB as standard is installed)
Installation Procedure (When the Cassette Heater PCB as standard is not installed)
Reader Heater Unit-J3
Points to Note Before Installation
Essential Items to Be Performed Before Installation
Installation Outline Drawing
Checking the Contents
Installation Procedure
Drum Heater-C1
Checking before Installation
Installation Procedure
Paper Deck Heater Unit-C1
Checking Before Installation
Checking the Contents
Installation Procedure
Checking After Installation
Utility Tray-B1
Points to Note at Installation
Checking the Contents
Installation Outline Drawing
Installation Procedure
When installing the USB Keyboard
Inner 2 Way Try-L1
Essential Items to Be Performed Before Installation
Installation Outline Drawing
Checking the Contents
Installation Procedure
Settings after Installation
Copy Card Reader-F1
Checking before Installation
Essential Items to Be Performed Before Installation
Installation Outline Drawing
Checking the Contents
Installation Procedure
Checking after Installation
IC Card Reader Box-C1
Points to Note at Installation
Essential Items to Be Performed Before Installation
Installation Outline Drawing
Checking the Contents
Installation Procedure
Voice Guidance Kit-G1
Points to Note at Installation
Checking the Contents
Essential Items to Be Performed Before Installation
Installation Outline Drawing
Installation Procedure
Checking after Installation
Operation Check
Voice Operation Kit-D1
Points to Note at Installation
Checking the Contents
Essential Items to Be Performed Before Installation
Installation Outline Drawing
Installation Procedure
Checking after Installation
Operation Check
Document Scan Lock Kit-B2
Points to Note Before Installation
Essential Items to Be Performed Before Installation
Installation Outline Drawing
Checking the Contents
Installation Procedure
Checking after Installation
Serial Interface Kit-K3 / Copy Control Interface Kit-A1
Points to Note at Installation
Essential Items to Be Performed Before Installation
Installation Outline Drawing
Checking the Contents
Installation Procedure
Pre-checks for HDD-related Option
Points to Note at Installation
Installation Outline Drawing
Essential Items to Be Performed Before Installation
Removing the HDD (Preparation)
[TYPE-1] Option HDD (1TB)
Checking the Contents
Essential Items to Be Performed Before Installation
Installation Procedure
[TYPE-2] Removable HDD Kit
Checking the Contents
Essential Items to Be Performed Before Installation
Installation Procedure
[TYPE-3] Option HDD (1TB) + Removable HDD Kit
Checking the Contents
Essential Items to Be Performed Before Installation
Installation Procedure
[TYPE-4] Standard HDD + Option HDD (250GB) + HDD Mirroring Kit
Checking the Contents
Essential Items to Be Performed Before Installation
Installation Procedure
[TYPE-5] Standard HDD + Option HDD (250GB) + Removable HDD Kit + HDD Mirroring Kit
Checking the Contents
Essential Items to Be Performed Before Installation
Installation Procedure
[TYPE-6] 2 Option HDDs (1TB) + HDD Mirroring Kit
Checking the Contents
Essential Items to Be Performed Before Installation
Installation Procedure
[TYPE-7] 2 Option HDDs (1TB) + Removable HDD Kit + HDD Mirroring Kit
Checking the Contents
Essential Items to Be Performed Before Installation
Installation Procedure
Super G3 FAX Board-AS1
Product Name
Points to Note at Installation
Essential Items to Be Performed Before Installation
Installation Outline Drawing
Checking the Contents
Installation Procedure
Checking the Operation
Super G3 FAX Board-AS2
Product Name
Points to Note at Installation
Essential Items to Be Performed Before Installation
Installation Outline Drawing
Checking the Contents
Installation Procedure
Checking the Operation
Super G3 2nd Line Fax Board-AS1
Product Name
Points to Note at Installation
Essential Items to Be Performed Before Installation
Installation Outline Drawing
Checking the Contents
Installation Procedure
Checking the Operation
Super G3 2nd Line Fax Board-AS2
Product Name
Points to Note at Installation
Essential Items to Be Performed Before Installation
Installation Outline Drawing
Checking the Contents
Installation Procedure
Checking the Operation
Super G3 3rd/4th Line Fax Board-AS1
Product Name
Points to Note at Installation
Essential Items to Be Performed Before Installation
Installation Outline Drawing
Checking the Contents
Installation Procedure
Checking the Operation
Super G3 3rd4th Line Fax Board-AS2
Product Name
Points to Note at Installation
Essential Items to Be Performed Before Installation
Installation Outline Drawing
Checking the Contents
Installation Procedure
Checking the Operation

APPENDICES
Service Tools
List of Special Tools
Solvent/Oil List
General Circuit Diagram
Host machine_1/18
Host machine_2/18
Host machine_3/18
Host machine_4/18
Host machine_5/18
Host machine_6/18
Host machine_7/18
Host machine_8/18
Host machine_9/18
Host machine_10/18
Host machine_11/18
Host machine_12/18
Host machine_13/18
Host machine_14/18
Host machine_15/18
Host machine_16/18
Host machine_17/18
Host machine_18/18
Single pass ADF
Reversal ADF
Software Counter Specifications
Target PCBs of Automatic Update
List of Service Modes That Can Be Restored
Removal
Overview
Work Procedure

& Parts List Manual

Canon imageRUNNER Advance ir-ADV iRA iradv iRA4551 iRA4551i iRA4545 iRA4545i iRA4535 iRA4535i iRA4525 iRA4525i ir-ADV4551 ir-ADV4551i ir-ADV4545 ir-ADV4545i ir-ADV4535 ir-ADV4535i ir-ADV4525 ir-ADV4525i