Canon imageRUNNER iR2202 iR2002 Series Service Manual and Parts Catalog


Accurate, clear and concise text, combined with detailed illustrations, lists of error code, instruction and diagrams, guide you through procedure of repair, remediate, maintenance and adjustments your copier, printer or scanner.
Present service manual and parts catalog Canon imageRUNNER 2202 imageRUNNER 2002 Series contain clear instructions and procedures on how to fix the problems occurring in your equipment.
Format of the manual: PDF, makes it easy to navigate, instant download and print. English language.
Table of contents:

0. SAFETY PRECAUTIONS
CDRH Act
Laser Safety
Handling of Laser System
Turn power switch ON
Power Supply
Safety of Toner
About Toner
Toner on Clothing or Skin
Notes When Handling the Lithium and Ni-MH Batteries
Notes Before it Works Serving
Notes On Assembly/Disassembly

1. PRODUCT OVERVIEW
Product Lineup
Host machine
Option
Feature
Product feature
Specifications
Product Specifications
Productivity (Print speed)
Paper Type
Pickup
Name of Parts
External View
Network model
Local print model
Cross Sectional View
Control Panel
Power Switch
Description of Control Panel

2. TECHNOLOGY
Basic Configuration
Functional Configuration
Basic sequence
Basic Operation Sequence
Original Exposure System
Construction
Specifications/controls/functions
Major Components
Basic Sequence
Basic Sequence at Power-On
Basic Sequence at Start Key ON (book mode/1 original)
Basic Sequence at Start Key ON (ADF mode/1 original)
Controls
Controlling the Scanning Drive System
CIS (contact image sensor) Outline
Magnification Change
Dust Detection
Image Processing
Service Tasks
Periodically Replaced Parts
Consumable Parts
Periodical Servicing
Action to take when replacing parts
Controller System
Overview
Functional Configuration
Controls
Boot Sequence
Soft Counter
Fan
Power Supply Control
Service Operations
Periodically Replaced Parts
Consumable Parts
Periodical Servicing
Action to take when replacing parts
Laser Exposure System
Construction
Specifications/Controls/Functions
Main Configuration Parts
Control System Configuration
Various Control
Laser control signal
BD signal
Controlling the Intensity of Laser Light
Controlling the Polygon Motor
Controlling the Laser Shutter
Service Tasks
Periodically Replaced Parts
Consumable Parts
Periodical Servicing
Action to take when replacing parts
Image Formation System
Basic Configuration
Specifications of Image Formation System
Major Components of Image Formation System
Image Formation Process
Basic Sequence
Controls
Drum Unit
Developing Assembly
Toner Cartridge
Transfer Unit
Periodically Replaced Parts
Consumable Parts
Periodical Servicing
Action to take when replacing parts
Fixing System
Overview
Features
Specifications
Major parts configuration
Controls
Fixing temperature control
Print temperature control
Down sequence control
User mode related to fixing grade
Paper loop amount control before fixing
Protection features
Work of Service
Periodically Replaced Parts
Consumable Parts
Periodical Servicing
Action to take when replacing parts
Pickup Feed System
Overview
Specification
Parts Configuration
Diagram of Paper Paths
Controls
Overview
Cassette Pickup Assembly
Multi-Purpose Pickup Assembly
Fixing / Registration Assembly
Duplex / Delivery Assembly
Detecting Jams
Work of Service
Periodically Replaced Parts
Consumable Parts
Periodical Servicing
Action to take when replacing parts

3. PERIODICAL SERVICE
Consumable and Cleaning Parts

4. PARTS REPLACEMENT AND CLEANING
List of Parts
External View
Front Side
Rear Side
Internal View
List of Main Unit
List of Main Unit(1/2)
List of Main Unit(2/2)
List of periodically replacement parts, consumable parts and locations
for cleaning
PCB
Solenoid
Sensor
Motor
FAN
Switch
Clutch
Others
External Covers
Removing the Front Cover
Removing the Rear Cover
Removing the Left Cover Unit
Removing the Reader Rear Cover
Removing the Right Cover
Removing the Reader Front Cover
Removing the Cassette 1
Removing the Control Panel Unit
Removing the Right Front Cover
Removing the Delivery Tray Cover
Removing the Left Front Cover
Removing the Front Inner Cover
Original Exposure System
Removing the CIS Unit
Adjustment for the Reader Upper Unit Replacement
Removing the Reader Unit
Controller System
Removing the Controller PCB
Adjustment for the Controller PCB replacement
Removing the HVT PCB
Removing the Fixing Cooling Fan
Laser Exposure System
Removing the Laser Scanner Unit
Image Formation System
Removing the Toner Cartridge
Removing the Drum Unit
Removing the Developing Assembly
Removing the Developing Cylinder
Removing the Transfer Roller
Fixing System
Removing the Fixing Assembly
Removing the Fixing Film Unit
Removing the Pressure Roller
Pickup Feed System
Removing the Multi-purpose Tray Pickup Roller
Removing the Multi-purpose Tray Separation Pad
Removing the Cassette 1 Separation Pad
Removing the Cassette 1 Pickup Roller
Removing the Cassette 1 Feed Roller
Removing the Main Drive Unit
Removing the Registration Roller

5. ADJUSTMENT
Outline
Adjustment When Replacing Parts
Image Position Adjustment
Adjustment When Replacing Parts
Scanning System
Adjustment for the CIS Unit Replament
Adjustment for the Controller PCB replacement
Image Position Adjustment
Leading Edge Margin Adjustment
Left Edge Margin Adjustment (Front Side)
Left Edge Margin Adjustment (Reverse Side)

6. TROUBLESHOOTING
Initial Check
Initial check items list
Test Print
Overview
Select the test print TYPE
Troubleshooting items
Troubleshooting items list
Image Failure
Scattered image at center
Paper Reverse Side Stained with Toner
Stained Leading/Trailing Edge of Paper
Image Transfer Wrong/Text Void
White Dot at Reverse Trailing Edge of HT
Irregular Transfer Roller Pitch (50mm)
Operation failure
Too Large Curl
Paper Jam due to Solid Image Printed on the Paper with Small Leading-Edge
Margin (1-4 mm)
“Set the drum” Indication
Special mode (User mode)
Upgrading Targets and Procedure
Outline
Preparation
System Requirements
Preparation
Downloading System Software
Log Collector
OutLine
Scope of Application
What to Prepare
Operation Procedure
Troubleshooting

7. ERROR CODE
Overview
Outline
Error Code
Error Code Details
Jam Code
Main Unit (Included with the Cassette Feeding Module-AB1 and the
Duplex Unit-C1)
DADF-AM1
Alarm Code
Alarm Code Details

8. SERVICE MODE
Outline
Outline of Service Mode
Backing up Service Mode
Screen flow of Service Mode
Screen flow of Service mode
COPIER
DISPLAY
VERSION
CCD
SPDTYPE
I/O
R-CON
FEEDER
ADJUST
ADJ-XY
CCD
FEED-ADJ
FIXING
LASER
FUNCTION
CCD
CLEAR
MISC-R
MISC-P
SYSTEM
SPLMAN
INSTALL
PART-CHK
OPTION
BODY
USER
COUNTER
TOTAL
PICK-UP
FEEDER
JAM
FEEDER
ADJUST
FUNCTION
TEST MODE
PRINT

9. INSTALLATION
How to check this Installation Procedure
When Using the parts included in the package
Symbols in the Illustration
Making Pre-Checks
Selecting the Site of Installation
Type of Model
Points to Make Before Installation
Checking the Contents
Unpacking and Installation Procedure
Unpacking the Machine and Removing the Packaging Materials
Installing the Toner Cartridge
Setting the Cassettes
Connecting the cord
Turning ON the Main Power / Stirring Toner / Initial setting
Setting the Date and Time
Checking the Operation and the Print Image
About the USB Cable (for Network Model )
About the LAN Cable (for Network Model of Asia, Korea and Taiwan)
Checking the Connection to the Network (for Network Model )
Platen Cover Type-T Installation Procedure
Check the Contents
Main Power Switch OFF
Installation Outline Drawing
Installation Procedure
Heater Kit-M1 Installation Procedure
Checking the Contents
Main Power Switch OFF
Installation Outline Drawing
Product Name
Preparation of the Host Machine
Connecting Heater Kit-M1 with the Host Machine
After Installing the Heater Kit
Cassette Heater Unit-40 Installation Procedure
Checking the Contents
Main Power Switch OFF
Installation Outline Drawing
Points to Note Before Installation
Connecting Cassette Heater Unit-40 with the Host Machine
Connect Cassette Heater Unit-40 with Cassette Feeding Module
AB1(Option Cassette)
After Installing the Heater

APPENDIX
Service Tools
Special Tools
Oils and Solvents
General Circuit Diagram
General Circuit Diagram
General Circuit Diagram (1/5)
General Circuit Diagram (2/5)
General Circuit Diagram (3/5)
General Circuit Diagram (4/5)
General Circuit Diagram (5/5)
General Timing Chart
2 Prints, Continuous, Cassette 1
Backup Data
Soft Counter Specifications
Soft counter specifications

& Parts Catalog.

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