Caterpillar R1600H Load Haul Dump Parts Manual (Version July 2013)


Caterpillar R1600H Load Haul Dump Parts Manual
9SD1-Up (Machine)
TXE1-Up (Engine)
KSS1-Up (Transmission)
6KT1-Up (Torque Converter)

Type of machine: Load Haul Dump
Print No: SEBP6406, July 2013
Language and Format: English/PDF
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This Parts Manual contains detailed illustrations and official part numbers for your Caterpillar R1600H Load Haul Dump. Present manual contain the reference number or code of each parts, contain all the parts of the machine.

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Table of contents:
GENERAL INFORMATION
REPAIR ALTERNATIVES
SUPPLEMENTAL COOLANT
ADDITIVES
MAINTENANCE PARTS
INDEX

MACHINE ARRANGEMENT
CHASSIS AR
COMMON AR

ENGINE ARRANGEMENT
ENGINE AR
ENGINE AR-COMPLETE
ENGINE AR-CORE
INSTALLATION AR-ENGINE

BASIC ENGINE
BASE GP-VALVE COVER
CAMSHAFT GP
COVER GP-FLYWHEEL HOUSING
COVER GP-FRONT HOUSING
COVER GP-VALVE MECHANISM
CRANKSHAFT GP
CYLINDER BLOCK AS
CYLINDER BLOCK GP
CYLINDER HEAD AS
CYLINDER HEAD GP
DAMPER GP
DRIVE GP-FAN
FASTENER GP-CYLINDER HEAD
FASTENER GP-DAMPER & PULLEY
FASTENER GP-FLYWHEEL
FLYWHEEL GP
GEAR GP-FRONT
HOUSING GP-FLYWHEEL
HOUSING GP-FRONT
LIFTER GP-VALVE
LIFTING GP-ENGINE
MOUNTING GP-ALTERNATOR
MOUNTING GP-ENGINE
MOUNTING GP-FAN DRIVE
MOUNTING GP-VALVE MECHANISM
PAN GP-OIL
PISTON & ROD GP
PLUG GP-CYLINDER BLOCK
PLUG GP-ENGINE
PULLEY GP-CRANKSHAFT
PULLEY GP-FAN & ALT DRIVE
ROCKER ARM GP
SEAL GP-CRANKSHAFT
SUPPORT GP-ENGINE
VALVE MECHANISM GP

LUBRICATION SYSTEM
BASE GP-OIL FILTER
BREATHER GP
DRAIN GP-HIGH SPEED FLUID
FILLER GP-ENGINE OIL
FILTER GP-ENGINE OIL
FUMES DISPOSAL GP
GAUGE GP-OIL LEVEL (DIPSTICK)
LINES GP-ENGINE OIL DRAIN
LINES GP-TURBOCHARGER OIL
PUMP GP-ENGINE OIL

COOLING SYSTEM
COOLER GP-ENGINE OIL
DRAIN GP-HIGH SPEED FLUID
FAN & GUARD GP-BLOWER
HOUSING & REGULATOR GP
LINES GP-OIL COOLER
LINES GP-TURBOCHARGER WATER
LINES GP-WATER
PLUG GP-WATER LINES
PUMP GP-WATER
RADIATOR & AFTERCOOLER GP
RADIATOR & MOUNTING GP
RADIATOR GP

AIR INLET AND EXHAUST SYSTEM
AFTERCOOLER GP-AIR
AIR CLEANER GP
EXHAUST GP-PURIFIER
KIT-AIR CLEANER
LINES GP-AIR
MANIFOLD GP-EXHAUST
MANIFOLD GP-INLET
TURBOCHARGER GP

FUEL SYSTEM
ADAPTER GP-FAST FILL FUEL
BOWL GP-WATER COLLECTION
CONTROL GP-GOVERNOR
COOLER GP-FUEL
BASE GP-FUEL FILTER
FITTING GP-QUICK DISCONNECT
INJECTOR GP-FUEL
LINES GP-FUEL
MOUNTING GP-FILTER
PUMP GP-FUEL INJECTION
PUMP GP-FUEL PRIMING
PUMP GP-FUEL PRM & PRIM FILTER
PUMP GP-FUEL TRANSFER
SHUTOFF GP-MANUAL
VALVE GP-CHECK

ELECTRICAL AND STARTING SYSTEM
ALARM GP
ALTERNATOR GP-CHARGING
BATTERY & WIRING GP
BOX GP-CONTROL
CONTROL & MTG GP-ENGINE ELEK
CONTROL AR-COMMUNICATION
CONTROL GP-COMMUNICATION
ELECTRICAL AR
ELECTRONICS GP-MONITOR
ELECTRONICS GP-POWER TRAIN
FUSE GP
GUARD GP-ALTERNATOR
HARNESS AS-CAB
HARNESS AS-CONTROL
HARNESS AS-ENGINE
HARNESS AS-FRONT
HARNESS AS-HEATER & AIR COND
HARNESS AS-LIGHTING
HARNESS AS-MONITOR
HARNESS AS-MOTOR
HARNESS AS-PANEL
HARNESS AS-REAR
HARNESS AS-SENSOR
HARNESS AS-SOLENOID
HARNESS AS-SWITCH
HARNESS AS-TRANSMISSION
HARNESS AS-WIRING
LAMP GP-DOME
LAMP GP-FLOOD
LAMP GP-HEAD
LAMP GP-SIGNAL
LIGHTING AR
LIGHTING GP-CAB
LIGHTING GP-FLOOD
LIGHTING GP-STOP
PLATE AS-BRUSH
SENSOR & MOUNTING GP
SENSOR & MTG GP-PRESSURE
SENSOR GP-ENGINE
SENSOR GP-LIQUID LEVEL
SENSOR GP-POSITION
SENSOR GP-PRESSURE
SENSOR GP-SPEED
SENSOR GP-TEMPERATURE
STARTING MOTOR GP-ELECTRIC
SWITCH GP-DISCONNECT
SWITCH GP-MAGNETIC
SWITCH GP-PRESSURE
SWITCH GP-PUSH BUTTON
SWITCH GP-ROTARY
SWITCH GP-SHUTDOWN
SWITCH GP-TRANSMISSION
WARNING GP-BACKUP
WIRING GP-CAB
WIRING GP-COMMUNICATION
WIRING GP-ELECTRONIC
CONTROL
WIRING GP-ENGINE
WIRING GP-FRONT
WIRING GP-PANEL
WIRING GP-REAR
WIRING GP-STEERING
WIRING GP-TORQUE CONVERTER
WIRING GP-TRANSMISSION
WIRING GP-UNIT INJECTOR

POWER TRAIN
AXLE AR-FIXED
AXLE AR-OSCILLATING
AXLE GP-FIXED
AXLE GP-OSCILLATING
CASE & PARTS GP-PLANETARY
COOLER AR-AXLE OIL
COOLER GP-TRANSMISSION OIL
CORE GP-OIL COOLER
COVER GP-SHIPPING
DIFFERENTIAL & BEVEL GEAR GP
DIFFERENTIAL GP
DIFFERENTIAL GP-NOSPIN
DRAIN GP-ECOLOGY
DRAIN GP-HIGH SPEED FLUID
FILLER GP-POWER TRAIN OIL
FILTER & LINES GP-TRANSMISSION
FILTER GP-OIL
GEAR & CASE GP-TRANSFER
GEAR GP-BEVEL & PINION
HOUSING GP-TORQUE CONVERTER
LINES GP-AXLE OIL COOLER
LINES GP-AXLE VENT
LINES GP-TORQUE CONVERTER
LINES GP-TRANSMISSION OIL
MOUNTING GP-AXLE
PLANETARY GP-TRANSMISSION
POWER TRAIN AR
PUMP & MTG GP-TRANSMISSION
PUMP GP-GEAR
PUMP GP-TRANSMISSION
RIM AR
RIM GP-DEMOUNTABLE
SHAFT GP-DRIVE
SLIP JOINT GP
SUPPORT GP-TRANSMISSION
TIRE GP
TORQUE CONVERTER & HOUSING GP
TORQUE CONVERTER & UPDRIVE AR
TORQUE CONVERTER GP
TRANSMISSION AR
TRANSMISSION AR-COMPLETE
UNIVERSAL JOINT GP
VALVE GP-LOCKUP CLUTCH & SOL
VALVE GP-RELIEF
VALVE GP-SELECTOR
VALVE GP-SELECTOR & PRESS CONT
VALVE GP-SOLENOID
VALVE GP-TRANSMISSION CONTROL
WHEEL & FINAL DRIVE GP

FRAME AND BODY
BAR GP-WEAR
COVER GP-ACCESS
COVER GP-DECK
COVER GP-RADIATOR
DRAWBAR GP
FENDER GP-FRONT
FENDER GP-REAR
FILTER GP-GREASE
FIREWALL GP
FRAME GP-FRONT
FRAME GP-REAR
GRILL GP-RADIATOR
GUARD GP-CRANKCASE
GUARD GP-DRIVE SHAFT
GUARD GP-LIGHTING
HANDRAIL GP
HITCH GP-ARTICULATING
HOOD GP
LINES GP-CENTRAL LUBRICATION
LINES GP-FIRE SUPPRESSION
LINES GP-GREASE
LINES GP-LUBRICATION
LINK GP-STEERING FRAME LOCK
LUBRICATION AR-AUTOMATIC
LUBRICATION AR-CENTRAL
LUBRICATION AR-MANUAL
PIN GP-DRAWBAR
PUMP GP-LUBRICATION
TREAD GP-NON-SKID
VALVE GP-LUBE DISTRIBUTION

BRAKING SYSTEM
ACCUMULATOR GP-BRAKE
BRAKE AR
BRAKE GP
BRAKE RELEASE AR
CONTROL GP-FOOT BRAKE
CYLINDER GP-BRAKE RELEASE
LINES GP-BRAKE
LINES GP-BRAKE RELEASE
LINES GP-PARKING BRAKE
LINES GP-SERVICE BRAKE
VALVE GP-PARKING BRAKE
VALVE GP-PRESSURE REDUCING

STEERING SYSTEM
CONTROL GP-STEERING
CYLINDER & MTG GP-STEERING
CYLINDER & SEAL GP-STEERING
CYLINDER GP-STEERING
LINES GP-SECONDARY STEERING
LINES GP-STEERING
LINES GP-STEERING
NEUTRALIZER
PUMP & MTG GP-SECONDARY STEER
PUMP GP-GEAR
STEERING AR
VALVE & MTG GP-STEERING
VALVE GP-DIVERTER
VALVE GP-PILOT
VALVE GP-PRESSURE REDUCING
VALVE GP-RELIEF
VALVE GP-STEERING NEUTRALIZER

HYDRAULIC SYSTEM
ACCUMULATOR GP-RIDE CONTROL
BLOCK GP-HYDRAULIC
VALVE GP-BYPASS
CARTRIDGE GP-VANE PUMP
COOLER GP-HYDRAULIC OIL
CYLINDER & SEAL GP-EJECTOR
CYLINDER GP-EJECTOR
CYLINDER GP-LIFT
CYLINDER GP-TILT
DRAIN GP-HIGH SPEED FLUID
GAUGE GP-SIGHT
HYDRAULIC AR
HYDRAULIC AR-2 VALVE
HYDRAULIC AR-3 VALVE
LINES GP-BUCKET
LINES GP-HYDRAULIC
LINES GP-IMPLEMENT
LINES GP-LIFT CYLINDER
LINES GP-PILOT
LINES GP-RIDE CONTROL
LINES GP-TILT CYLINDER
MOUNTING GP-HYDRAULIC TANK
PUMP & MTG GP-IMPLEMENT
PUMP GP-VANE
TANK & FILTER GP-HYDRAULIC
TANK GP-HYDRAULIC
VALVE & LINES GP
VALVE & MTG GP-CONTROL
VALVE GP-AUXILIARY
VALVE GP-BANK 1
VALVE GP-CONTROL
VALVE GP-PILOT
VALVE GP-RELIEF
VALVE GP-SELECTOR & PRESS CONT
VALVE GP-SHUTTLE
VALVE GP-SOLENOID

IMPLEMENTS
ARM GP-LIFT
BRACE GP
CONTROL GP-BUCKET

WORK TOOLS
BUCKET & VALVE AR-EJECTOR
BUCKET AR-EJECTOR
BUCKET AS
BUCKET AS-EJECTOR
BUCKET GP-EJECTOR
EDGE GP-CUTTING
PLATE GP-WEAR
PROTECTOR AR-BUCKET
PROTECTOR GP-WEAR

OPERATOR STATION
AIR CONDITIONER & MOUNTING GP
AIR CONDITIONER AR
AIR CONDITIONER GP
ARMREST GP
CAB AR-OPEN ROPS
CAB AR-ENCLOSED ROPS
CAB GP-OPEN ROPS
CAB GP-ENCLOSED ROPS
COMPARTMENT GP-LITERATURE
COMPRESSOR GP-REFRIGERANT
CONDENSER GP-REFRIGERANT
CONTROL GP-HANDLE
CONTROL GP-MONITOR
CONTROL GP-PILOT OPERATED HYD
CONTROL GP-STEERING & XMSN
CONTROL GP-TRANSMISSION
COVER GP-OPERATOR MODULE
COVER GP-SEAT
DOOR GP-CAB
DUCT GP-CAB AIR
FAN GP
FOOTREST GP
GUARD GP-WINDOW
HANDHOLD GP
LATCH GP
LATCH GP-CAB DOOR
LINER GP-CAB
LINES GP-AIR CONDITIONER
LINES GP-HEATER
LINES GP-WINDOW WASHER
MONITOR AR-PAYLOAD
MONITOR GP-PAYLOAD
MOTOR GP-WINDOW WIPER
MOUNTING GP-PLATFORM
MOUNTING GP-ROPS
OPERATOR AR-OPEN ROPS
OPERATOR AR-ENCLOSED ROPS
PANEL GP-INSTRUMENT
PEDAL GP-BRAKE
PEDAL GP-GOVERNOR
PEDAL GP-THROTTLE
PRESSURIZER & MOUNTING GP
PRESSURIZER GP-CAB
SEAT & MOUNTING GP
SEAT BELT GP
SEAT GP-SUSPENSION
TANK GP-WINDOW WASHER
VALVE GP-CHECK
WINDOW GP-CAB
WIPER GP-WINDOW

REMOTE CONTROL SYSTEM
CONTROL AR-REMOTE
INTERFACE & MOUNTING GP
INTERFACE AR-REMOTE CONTROL
LIGHTING GP-WARNING
MANIFOLD & VALVE GP
MOUNTING GP-RECEIVER
VALVE & MTG GP-CONTROL
WIRING GP-REMOTE CONTROL

SERVICE EQUIPMENT AND SUPPLIES
CONVERSION AR
FILM GP-INTERNATIONAL
FILM GP-U.S
HOOK GP-RECOVERY
PLATE & FILM GP
SERVICE GP-FILTER
TOOL GP
VALVE GP-FLUID SAMPLING

PART NUMBER INDEX