Copystar CS4002i/CS5002i/CS6002i
PF-7100/7110/7120
DP-7100/7110
DF-7100/7110/7120
AK-7100/MT-730(B)/BF-730
JS-7100/PH-7A/PH-7C
PH-7100/PH-7120
FAX System 12
Accurate and concise text, combined with detailed illustrations, lists of error code, instruction and diagrams, guide you through procedure of repair, remediate, maintenance and adjustments your copier, printer or scanner.
Present service manual and parts catalog Copystar CS4002i/CS5002i/CS6002i
contain clear instructions and procedures on how to fix the problems occurring in your equipment.
Format of the manual: PDF, makes it easy to navigate, instant download and print. English language.
Table of contents:
1. SPECIFICATIONS
1-1Detail Specifications
(1)Common function
(2)Copy Functions
(3)Printer Functions
(4)Scanner Functions
(5)Option
(5-1)Document Processor
(5-2)Paper Feeder (500-sheet – 2)
(5-3)Large Capacity Feeder (1,650-sheet – 2)
(5-4)Side Feeder (3000-sheet)
(5-5)Inner Finisher
(5-6)Punch Unit (For Inner Finisher)
(5-7)1000-sheet Finisher
(5-8)4000-sheet Finisher
(5-9)Punch Unit (For 1,000-Sheet/4,000-Sheet Finisher)
(5-10)Mailbox (For 4,000-Sheet Finisher)
(5-11)Folding Unit (For 4,000-Sheet Finisher)
(5-12)Job Separator (JS) Tray
(5-13)Banner Tray
(5-14)FAX System
1-2Part Names
(1)Machine
(1-1)Exterior
(1-2)Connectors/Interior
(1-3)With Optional Equipment Attached
(1-4)FAX System
(1-5)Operation Panel Keys
1-3Option configuration
(1)Option
(1-1)DP-7110 “Document Processor (Dual Scan)”
DP-7100 “Document Processor (Dual Reverse Scan)”
PLATEN COVER TYPE E “Original Cover”
(1-2)MT-730(B) “Mailbox”
(1-3)DF-7110 “4,000-Sheet Finisher”
(1-4)DF-7120 “1,000-Sheet Finisher”
(1-5)BF-730 “Folding Unit ”
(1-6)PF-7100 “Paper Feeder (500-sheet x2)”
(1-7)PF-7110 “Large Capacity Feeder (1,650-sheet-2)”
(1-8)PF-7120 “Side Feeder (3,000-sheet)”
(1-9)Banner Guide 10 “Banner Tray”
(1-10)DF-7100 “Inner Finisher”
(1-11)PH-7100, PH-7120, PH-7130 “Punch Unit”
(1-12)PH-7A, PH-7C, PH-7D “Punch Unit”
(1-13)JS-7100 “Job Separator”
(1-14)NK-7100, NK-7110 “Optional Numeric Keypad”
(1-15)DT-730 (B) “Document Table”
(1-16)Keyboard Holder 10 “Keyboard Holder”
(1-17)FAX System 12 “FAX Kit”
(1-18)IB-50 “Network Interface Kit”
(1-19)IB-51 “Wireless Network Interface Kit”
(1-20)IB-35 “Wireless Network Interface Kit”
(1-21)Card Authentication Kit(B) “Card Authentication Kit”
(1-22)Internet FAX Kit(A) “Internet FAX Kit”
(1-23)Data Security Kit(E) “Data Security Kit”
(1-24)UG-33 “Thin Print Option”
(1-25)UG-34 “Emulation Upgrade Kit”
(1-26)Scan Extension Kit(A) “OCR Scan Activation Kit”
1-4Module map
2. INSTALLATION
2-1Environment
2-2Installing the main unit
(1)Unpacking and checking bundled items
(1-1)Main unit
(2)Unpacking and checking bundled items(Enhancement devices)
(2-1)Paper Feeder (PF-7100)
(2-2)Large Capacity Feeder (PF-7110)
(2-3)Side Feeder (PF-7120)
(2-4)Document Processor (DP-7100)
(2-5)Document Processor (DP-7110)
(2-6)Inner Finisher (DF-7100)
(2-7)1000-sheet Finisher (DF-7120)
(2-8)4,000-sheet Finisher (DF-7110)
(2-9)Mailbox (MT-730(B))
(2-10)Folding unit (BF-730)
(2-11)Punch unit (PH-7A / PH-7C / PH-7D)
(2-12)Punch Unit (PH-7100 / PH-7120 / PH-7130)
(3)Notes on main unit transportation
(4)Release the lock of the scanner mirror frame
(5)Release of lift plate stopper
(6)Attaching the sub tray
(7)Affixing the operation panel sheet (220-240V models only)
(8)Optional unit installation
(9)Connecting the Interface Cable
(10)Connecting the FAX cable (FAX installation only)
(11)Loading Paper
(11-1)Precaution for Loading Paper
(11-2)Set paper in the cassette
(11-3)Loading Envelopes or Cardstock in the Cassettes
(11-4)Set paper in the large capacity feeder
(11-5)Set paper in the side feeder
(12)Connecting the Power Cord
(13)Turn the power on
(14)Setting up the Toner Container
(15)Default Setting
(15-1)Setting Date and Time
(15-2)Network Setup (LAN Cable Connection)
(15-3)Paper size and media type setting
(16)Installing Software
(17)Setup setting at high altitude place
(18)Image adjustment
(18-1)Setting the ID correction operation (Maintenance mode U464)
(18-2)Adjusting the halftone automatically (Maintenance mode U410)
(18-3)Output Maintenance report (Execute maintenance mode U000)
(18-4)Clearing the counts (Execute maintenance mode U927)
(18-5)Setting the delivery date (Execute maintenance mode U278)
(19)Exiting from the maintenance mode
(20)Completion of installing the main unit (Turning the power off)
(21)Turn the power on again
2-3Installing the optional equipment
(1)SD/SDHC memory card
(2)Gigabit Ethernet extension kit (IB-50)
(3)Wireless LAN interface (IB-51)
(4)Wireless LAN interface (IB-35) (120V model standard)
(5)Document table (DT-730(B))
(6)Numeric Keypad (NK-7100 / NK-7110)
(7)ID card reader
(8)USB keyboard (120V /220-230V model only)
(9)Handset (100V model only)
(10)Cassette heater
(10-1)In the case of main unit cassette
(10-2)In case of Paper Feeder (PF-7100)
(10-3)In case of Large Capacity Feeder (PF-7110)
(10-4)In case of Side Feeder (PF-7120)
(11)Coin Vender (option for 100v model only)
(12)Banner Tray
(13)Attach the optional cable
2-4About Optional Applications
2-5Initializing procedures after installing the FAX system
3. MACHINE DESIGN
3-1Mechanical Configuration
(1)Cross-section view
3-2Extension device construction (option)
(1)Paper feeder cross-section view (PF-7100)
(2)Large capacity feeder cross-section view (PF-7110)
(3)Side feeder cross-section view (PF-7120)
(4)Document processor cross-section view (DP-7100)
(5)Document processor cross-section view (DP-7110)
(6)Attachment kit cross-section view (AK-7100)
(7)Inner Finisher cross-section view (DF-7100)
(8)4,000-sheet Finisher cross-section view (DF-7110)
(9)1,000-sheet Finisher cross-section view (DF-7120)
(10)Mailbox cross-section view (MT-730(B))
(11)Folding unit cross-section view (BF-730)
(12)Job separator cross-section view (JS-7100)
3-3Paper conveying and Paper detection
(1)Main unit+DP-7100+PF-7100+DF-7100+PH-7110
(2)Main unit+DP-7110+PF-7110+PF-7120+AK-7100+DF-7110+MT-730(B)+
BF-730+PH-7
(3)Main unit+DP-7100+PF-7110+AK-7100+DF-7120+PH-7
3-4Electric parts
(1)Wire connection
(1-1)(Machine rear side)
(1-2)Backside of the shield box
(2)Descriptions about the major PWBs
(2-1)Main PWB
(2-2)Engine PWB
(2-3)Main high-voltage PWB
(2-4)Transfer high-voltage PWB
(2-5)Low power voltage PEB
(2-6)IH PWB
(2-7)Operation panel main PWB
(2-8)Fuser high voltage PWB
(3)Electric parts layout
(3-1)PWBs
(3-2)Part name table (PWB)
(3-3)Sensors and Switches
(3-4)Part name table (Sensors and Switches)
(3-5)Motors
(3-6)Part name table (motor)
(3-7)Others
(3-8)Part name table (other)
3-5Electric parts (Optional unit)
(1)Electric parts layout
(1-1)Document Processor (DP-7100)
(1-2)Document Processor (DP-7110)
(1-3)Paper feeder (PF-7100)
(1-4)Large capacity feeder (PF-7110)
(1-5)Side feeder (PF-7120)
(1-6)Inner Finisher (DF-7100)
(1-7)Punch unit (PH-7100/7110/7120/7130)
(1-8)Attachment kit (AK-7100)
(1-9)4000-sheet finisher (DF-7110)
(1-10)1000-sheet finisher (DF-7120)
(1-11)Mailbox (MT-730(B))
(1-12)Punch unit (PH-7)
(1-13)Folding unit (BF-730)
(1-14)Job separator (JS-7100)
3-6Drive system
(1)Consisting of unit drive
(2)Drive location
(3)Drive unit
(3-1)Feed drive unit
(3-2)Main drive unit
(3-3)Toner supply drive unit
(3-4)Fuser drive unit
3-7Mechanical construction
(1)Paper feed and conveying section
(1-1)Cassette feed section
(1-2)MP tray paper feed section
(1-3)Paper conveying section
(2)Optical section
(2-1)Image scanner section
(2-2)Laser scanner unit
(3)Developer section
(3-1)Developer unit
(4)Drum section
(4-1)Main charger unit
(4-2)Cleaning
(5)Transfer and separation section
(5-1)Primary transfer unit
(5-2)Secondary transfer roller unit
(6)Fuser section
(6-1)Fuser unit
(7)Exit feedshift section
(7-1)Exit unit
(7-2)Exit paper jam
(8)Duplex conveying section
(8-1)Duplex conveying unit
3-8Mechanical construction (option)
(1)Paper feeder (PF-7100)
(1-1)Cassette feed section
(2)Large capacity feeder (PF-7110)
(2-1)Cassette section
(3)Side feeder (PF-7120)
(3-1)Cassette feed section
(4)Document Processor (DP-7100)
(4-1)Original paper feed section
(4-2)Original conveying section and exit section
(4-3)Dual Reverse Scan
(5)Document Processor(DP-7110)
(5-1)Original paper feed section
(5-2)Original conveying section and exit section
(6)Inner Finisher (DF-7100)
(6-1)Paper conveying section
(6-2)Bundle exit operation
(7)4000-sheet Finisher (DF-7110)
(7-1)Paper entry and feedshift and DF tray B exit section
(7-2)Feedshift operation to the DF tray B or finishing section
(7-3)Finishing section
(7-4)Relief drum operation
(7-5)Bundle exit operation
(8)1000-sheet Finisher (DF-7120)
(8-1)Finishing section
(8-2)Bundle exit operation
(9)Mailbox (MT-730(B))
(9-1)Operation of output to the mailbox tray
(10)Punch unit (PH-7)
(11)Folding unit (BF-730)
(11-1)Paper folding operation (Center-folding, Tri-folding)
(11-2)Tri-folding position adjustment for the folding unit
4. MAINTENANCE
4-1Precautions for the maintenance
(1)Precautions
(2)Storage and handling of the drum
(3)Storage of the toner container
4-2Maintenance parts
(1)Maintenance kit
(2)Executing the maintenance mode after replacing the maintenance kit
4-3Maintenance parts replacement procedures
(1)Cassette feed section
(1-1)Detaching and attaching the retard roller, the pickup roller and the feed roller
(1-2)Detaching and reattaching the regist cleaner
(2)MP tray feed section
(2-1)Detaching and reattaching the MP feed roller
(2-2)Detaching and reattaching the MP retard roller
(3)Transfer section
(3-1)Detaching and reattaching the primary transfer unit
(3-2)Detaching and reattaching the secondary transfer unit
(3-3)Detaching and reattaching the secondary transfer roller
(4)Drum section
(4-1)Detaching and reattaching the drum unit
(4-2)Detaching and reattaching the main charge roller unit
(5)Developer section
(5-1)Detaching and reattaching the developer unit
(6)Fuser section
(6-1)Detaching and reattaching the fuser unit
(6-2)Adjusting the fuser unit height (Trailing edge skew image adjustment)
(7)Others
(7-1)Detaching and reattaching the filter
4-4Maintenance parts replacement procedures (option)
(1)Paper Feeder (PF-7100)
(1-1)Detaching and reattaching the PF retard roller, PF pickup roller and
PF feed roller
(2)Large Capacity Feeder (PF-7110)
(2-1)Detaching and reattaching the PF retard roller, PF pickup roller and
PF feed roller
(3)Side Feeder (PF-7120)
(3-1)Detaching and reattaching the PF pickup roller and PF feed roller
(3-2)Detaching and reattaching the PF retard roller
(4)Document Processor (DP-7100)
(4-1)Detaching and reattaching the DP pickup roller and DP feed roller
(4-2)Detaching and reattaching the DP retard roller
(5)Document Processor (DP-7110)
(5-1)Detaching and reattaching the DP pickup roller and DP feed roller
(5-2)Detaching and reattaching the DP retard roller
4-5Adjustment procedures after replacing the maintenance kit
4-6Disassembly and Reassembly procedures
(1)Exterior cover
(1-1)Detaching and reattaching the front cover
(1-2)Detaching and reattaching the front cover for maintenance
(1-3)Detaching and reattaching the inner cover
(1-4)Rear top cover
(1-5)Detaching and reattaching the rear bottom cover
(1-6)Detaching and reattaching the DP rear cover
(1-7)Detaching and reattaching the ISU rear cover
(1-8)Detaching and reattaching the top left cover/the rear left cover/
the lower left cover
(1-9)Detaching and reattaching the right top cover
(1-10)Detaching and reattaching the rear right top cover / rear right bottom cover
(1-11)Detaching and reattaching the right cover Assy
(2)Optical section
(2-1)Detaching and reattaching the LSU
(2-2)Detaching and reattaching the lens unit
(2-3)Detaching and reattaching the lamp unit
(2-4)Detaching and reattaching the scanner wires
(3)Drive section
(3-1)Detaching and reattaching the feed drive unit
(3-2)Detaching and attaching the main drive unit
(3-3)Detaching and reattaching the container motor
(3-4)Detaching and reattaching the toner supply drive unit
(3-5)Detaching and reattaching the fuser drive unit
(4)Others
(4-1)Detaching and reattaching the SSD
(4-2)Hard disk (HDD)
(4-3)Detaching and reattaching the lift motor
(4-4)Detaching and reattaching the fuser discharger unit
(4-5)Detaching and reattaching the exit unit
(4-6)Detaching and reattaching the waste toner box unit
(4-7)Fan motor attachment direction
(5)PWBs
(5-1)Detaching and attaching the engine PWB
(5-2)Detaching and reattaching the main PWB
(5-3)Detaching and attaching the main high voltage PWB
(5-4)Detaching and reattaching the transfer high voltage PWB
(5-5)Detaching and attaching the low voltage PWB
(5-6)Detaching and reattaching the IH PWB
(5-7)Detaching and reattaching the operation panel PWB
(6)Sensor
(6-1)Attaching MP paper width sensor
4-7Disassembly and Reassembly procedures (Option)
(1)Paper Feeder (PF-7100)
(1-1)Detaching and reattaching the PF drive unit
(1-2)Detaching and reattaching the PF lift motor
(1-3)Detaching and reattaching the PF PWB
(2)Large Capacity Feeder (PF-7110)
(2-1)Detaching and reattaching the PF drive unit
(2-2)Detaching and reattaching the PF lift motor
(2-3)Detaching and reattaching the PF PWB
(3)Side Feeder (PF-7120)
(3-1)Detaching and reattaching the PF drive unit
(3-2)Detaching and reattaching the PF lift motor
(3-3)Detaching and reattaching the PF PWB
(4)Document Processor (DP-7100)
(4-1)Detaching and reattaching the document processor
(4-2)Detaching and reattaching the DP rear cover
(4-3)Detaching and attaching the DP PWB
(5)Document Processor (DP-7110)
(5-1)Detaching and reattaching the document processor
(5-2)Detaching and reattaching the DP rear cover
(5-3)Detaching and attaching the DP PWB
(5-4)Detaching and reattaching the DPCIS
(6)Inner Finisher (DF-7100)
(6-1)Detaching and reattaching the DF PWB
(6-2)Detaching and reattaching the DF staple unit
(7)1000-sheet Finisher (DF-7120)
(7-1)Detaching and reattaching the DF staple unit
(7-2)Detaching and reattaching the DF PWB
(8)4,000-sheet Finisher (DF-7110)
(8-1)Detaching and reattaching the DF staple unit
(8-2)Detaching and reattaching the DF PWB
4-8Periodic maintenance Procedures
(1)Main unit
(2)Option
(2-1)DP-7100
(2-2)DP-7110
(2-3)PF-7100
(2-4)PF-7110
(2-5)PF-7120
(2-6)AK-7100
(2-7)DF-7100
(2-8)DF-7110
(2-9)DF-7120
5. FIRMWARE
5-1Firmware update
6. MAINTENANCE MODE
6-1Maintenance mode
(1)Executing method of the maintenance mode
(2)Maintenance modes list
(2-1)Content of the maintenance mode
7. TROUBLESHOOTING
7-1Image formation problems
(1)Isolate the place of image failure
(2)Scanner Factors (When scanning the front side through DP, or scanning the back side
through the mechanically reversed DP)
(2-1)Abnormal image
(2-2)Colored background
(2-3)Black or color spots
(2-4)Blurred characters
(2-5)Mismatch between the center of the original and the center of the copy image
(Front side)
(2-6)Mismatch between the center of the original and the center of the copy image
(Back side)
(2-7)Horizontal black streaks
(2-8)Vertical streaks, band (black or color)
(2-9)Regular difference of the leading edge on the original image and copy image
(Front side)
(2-10)Regular difference of the leading edge on the original image and
copy image (Back side)
(2-11)Vertical streaks, band (white)
(2-12)Moiré (front side)
(2-13)Moiré (back side)
(2-14)Missing entire image (White / Black)
(2-15)Image is dark partly or light
(2-16)Blurred image
(2-17)Image is missing partly
(2-18)Color shift
(2-19)Skewed image
(2-20)Entire image is light
(3)Scanner Factors (Dual scan DP:When scanning the back side through DP)
(3-1)Abnormal image
(3-2)Colored background
(3-3)Black or color spots
(3-4)Mismatch between the center of the original and
the center of the copy image
(3-5)Horizontal black streaks
(3-6)Vertical streaks, band (black or color)
(3-7)Regular difference of the leading edge on the original image and copy image
(3-8)Vertical streaks, band (white)
(3-9)Moiré
(3-10)Missing entire image (White / Black)
(3-11)Image is dark partly or light
(3-12)Blurred image
(3-13)Image is missing partly
(3-14)Color shift
(3-15)Skewed image
(3-16)Entire image is light
(4)Scanner Factors (when scanning on the contact glass)
(4-1)Abnormal image
(4-2)Colored background
(4-3)Black or color spots
(4-4)Blurred characters / Color Shift
(4-5)Mismatch between the center of the original and
the center of the copy image
(4-6)Horizontal black streaks
(4-7)Vertical streaks, band (black or color)
(4-8)Regular difference of the leading edge on the original image and copy image
(4-9)Vertical streaks, band (white)
(4-10)Moiré
(4-11)No image comes out (White or Black)
(4-12)Image is dark partly or light
(4-13)Blurred image
(4-14)Image is missing partly
(4-15)Skewed image
(4-16)Entire image is light
(5)Engine Factors (Paper conveying cause: Transfer, Fuser and Separation)
(5-1)Background appear
(5-2)Black spots (toner smudges)
(5-3)Image is missing partly (blank image, white spots)
(5-4)Blank image
(5-5)Mismatch between the center of the original and
the center of the copy image
(5-6)Dirty reverse side
(5-7)Entire image is light
(5-8)Horizontal streaks or band (White, black)
(5-9)Irregular errors at the leading edge of the original image and the copy image
(variation of paper leading edge timing)
(5-10)Blurred characters
(5-11)Offset
(5-12)Fusing failure
(5-13)Paper skew at the trailing edge
(5-14)Uneven transfer
(5-15)Blurred image
(5-16)The vertical white streaks or bands appear on the image
when scanning the first or second side through DP
(5-17)Vertical streaks, bands
(5-18)Image is missing partly
(6)Engine Factors (Image forming cause)
(6-1)Colored background
(6-2)Colored background
(6-3)Colored background
(6-4)Entire image is light
(6-5)Entire image is light
(6-6)Entire image is light
(6-7)Blank image
(6-8)Toner dirt (Single color)
(6-9)Periodic toner dirt (Single color)
(6-10)Missing entire image (Solid image by a single color)
(6-11)Horizontal streaks or band (White or single color)
(6-12)Irregular horizontal white streaks, white spots
(6-13)Horizontal uneven density
(6-14)Image is missing partly
(6-15)Offset
(6-16)Gradation reproducibility is low
(6-17)Blurred image
(6-18)Light vertical black streaks at both edge of paper
which is outside of the image area
(6-19)Vertical streaks, bands
(6-20)Vertical uneven density
(6-21)Vertical streaks, band (white)
(6-22)Uneven halftone image
7-2Feeding/Conveying Failures
(1)Prior standard check items
(1-1)Paper jam due to the cover-open detection
(1-2)Paper jam due to the wave or curl in the fuser section of the damp paper
(1-3)Paper jam due to the dog-ear, paper skew, paper creases,
fusing failure or the paper curl
(1-4)Paper jam due to the guide
(1-5)Paper jam caused by improperly loaded paper in the cassette
(1-6)Paper jam due to the inferior paper
(1-7)Paper jam due to the conveying rollers or pulleys
(1-8)Paper jam due to the sensor
(1-9)Paper jam due to the setting / detection failure
(1-10)Paper jam due to the static electricity
(1-11)Paper jam caused by the installation environment
(Papers inside the cassette are always damp.)
(2)Paper misfeed detection
(2-1)Paper misfeed indication
(2-2)Paper misfeed detection condition
(3)Jam Codes
(4)Other Feeding/Conveying Failures
(4-1)Paper creases (Fuser factor)
(4-2)Paper creases (Registration or Transfer factor)
(4-3)(When feeding the LetterR or Legal size paper in the main unit
with the punch unit for the inner finisher) Dog-ear at the corners of
the paper leading edge being caught by the PH cutter receiving holes
(4-4)Dog-ear
7-3Service call error/ System error
(1)Service call error/ System error
(2)System Error (Fxxxx)
(3)System Error (Fxxxx) Outline
7-4FAX Related Errors
(1)FAX Related Errors
(1-1)The login fails with other than the ID card
(1-2)C0030: FAX PWB system error
(1-3)C0070: FAX PWB incompatible detection error
(1-4)C0650: FAX image storage pair-check error
(1-5)C0830: FAX PWB flash program area checksum error
(1-6)C0870: PC FAX Image data transmission error
(1-7)C0920: FAX file system error
(1-8)C0950: FAX job stay error
(1-9)F14D: Abnormal detection at the FAX control section
(1-10)The FAX cannot be sent
(1-11)The beep sounds when the copying or printing is finished
(1-12)When the data of the A3 or B4 size originals is transmitted, all of it is transmitted as the A4 size data
(2)Communication Errors
7-5Send Related Errors
(1)Send Related Errors
(1-1)The sending error 2101 does not disappear
even if changing the host name or the security software settings
(1-2)Sending error 2203 does not disappear
(1-3)When scanning the original loaded on the contact glass to send,
the scanned data is automatically sent
(2)Sending Errors (Error Codes)
(2-1)Scan to E-mail Error Codes
(2-2)Scan to FTP Error Codes
(2-3)Scan to SMB Error Codes
7-6Print Errors
(1)The paper loading message appears
(2)Orientation is different
(3)Paper is fed from the MP tray
(4)Garbled characters
(5)Paper is not fed from the MP tray
(6)The same data is repeatedly printed out
(7)PC window shows [Print job error], [Standby] or [Printer unavailable] is
indicated on the printer properties
(8)Processing and Memory lamps are lit while the printer standby message is indicated
(9)Data is not printed out in Sleep mode due to the main unit startup error
(10)Print stops after printing several pages and locks up
(11)Print output is unavailable due to the network factor (1)
(12)Print output is unavailable due to the network factor (2)
(13)Print output is unavailable due to the network factor (3)
(14)Print output is unavailable due to the network factor (4)
(15)Print output is unavailable due to the network factor (5)
(16)Print output is unavailable due to the network factor (6)
(17)Print output is unavailable due to the network factor (7)
(18)Data is not printed out due to the printer driver setting (1)
(19)Data is not printed out due to the printer driver setting (2)
(20)Data is not printed out due to the printer driver setting (3)
(21)Data is not printed out due to the printer driver setting (4)
(22)Data is not printed out due to the printer driver setting (5)
(23)Data is not printed out due to the printer driver setting (6)
(24)Data is not printed out due to the printer driver setting (7)
(25)The printed image is partly missing
(26)’Paper Mismatch Error’ appears
7-7Error Messages
7-8Abnormal Noise
(1)Abnormal noise (Basic support)
(2)Abnormal sounds from the paper conveying section
(3)Abnormal sound from the developer section
(4)Abnormal sound from the document processor
(5)Abnormal sounds from the exit unit (squeal sounds)
(6)Abnormal sounds from the fuser unit and exit unit (fluttering sounds)
(7)Abnormal sounds from the exit unit (cracking sounds)
(8)Abnormal sound from the exit section
(9)Fan rotating sounds are noisy
(10)Abnormal sound from the primary paper feed section
(11)Abnormal sound from the machine front side
(12)Abnormal sound from the lower side than the fuser exit section
(13)Abnormal sound from the upper side of the fuser exit section
(14)Abnormal sounds from the fuser unit (fluttering sounds)
(15)Abnormal sounds from the fuser unit (cracking sounds)
(16)Abnormal sound from the fuser section
(17)Abnormal sounds from the IH unit (buzzing sounds)
(18)Abnormal sound from inside the machine
(19)The tooth skipping sound from the toner container drive section
(20)Abnormal sound from inside the machine
(21)Abnormal sound from inside the machine
(22)Abnormal sound from inside the machine (jumping sounds)
(23)The drive sounds are noisy during printing
(24)The metallic sound from the PF horizontal conveying section (Squeak sound)
(25)Abnormal sound when driving the transfer belt (Tooth jumping sounds)
(26)Abnormal sound from the waste toner forwarding unit
(27)Abnormal sounds from the main drive unit (1)
(28)Abnormal sounds from the main drive unit (2)
(29)Abnormal sounds from the main drive unit (3)
(30)Abnormal sounds from the image scanning section
(31)Abnormal sounds from the bridge unit (cracking sounds
when conveying the paper)
(32)The high frequency sounds are generated from the low voltage PWB
when entering into the sleep mode in the main unit with the optional NIC
7-9Malfunction
(1)The size of paper set in the cassette is misdetected or not displayed
(2)The MP tray paper size is misdetected
(3)The controller fan motor does not rotate
(4)The developer fan motor does not rotate
(5)The main unit malfunctions even if turning on the power switch
(6)Toner falls over the paper conveying section
(7)No display in the operation panel
(8)The operation panel remains displaying ‘WELCOME’ and does not change
(9)No action by pressing the operation panel
(10)The login fails with other than the ID card
(11)The original size on the original glass is misdetected
(12)The container cover is not opened although the toner container is not installed
(13)The FAX icon is not displayed on the operation panel
even if installing the FAX PWB
(14)The operation panel does not display the finisher even if installing the finisher
(15)The Job separator LED continuously turns on even if removing the paper
from the JS tray
(16)Even if the paper feeder is installed, it is not displayed on the operation panel
7-10Connector troubleshooting
7-11Others
(1)
(1-1)Adjusting the center position for the punch unit
(1-2)Adjusting the center position for each paper source (except the MP tray)
(1-3)Adjusting the center line at U034
(2)Alignment for affixing PARTS SHEET DECK FEED SP (For PF-7110)
8. PWBs
8-1PWB description
(1)Main PWB
(1-1)Connector position
(1-2)PWB photograph
(1-3)Connector lists
(2)Engine PWB
(2-1)Connector position
(2-2)PWB photograph
(2-3)Connector lists
(3)Feed image PWB
(3-1)Connector position
(3-2)PWB photograph
(3-3)Connector lists
(4)Feed drive PWB
(4-1)Connector position
(4-2)PWB photograph
(4-3)Connector lists
(5)Drum/Developer relay PWB
(5-1)Connector position
(5-2)PWB photograph
(5-3)Connector lists
(6)Main high-voltage PWB
(6-1)Connector position
(6-2)PWB photograph
(6-3)Connector lists
(7)Transfer high-voltage PWB
(7-1)Connector position
(7-2)PWB photograph
(7-3)Connector lists
(8)Low power voltage PEB
(8-1)Connector position
(8-2)PWB photograph
(8-3)Connector lists
(9)Operation panel main PWB
(9-1)Connector position
(9-2)PWB photograph
(9-3)Connector lists
(10)IH PWB
(10-1)Connector position
(10-2)PWB photograph
(10-3)Connector lists
(11)Fuser high voltage PWB
(11-1)Connector position
(11-2)PWB photograph
(11-3)Connector lists
8-2PWB description (Option)
(1)PF PWB (PF-7100)
(1-1)Connector position
(1-2)PWB photograph
(1-3)Connector lists
(2)PF PWB (PF-7110)
(2-1)Connector position
(2-2)PWB photograph
(2-3)Connector lists
(3)PF PWB (PF-7120)
(3-1)Connector position
(3-2)PWB photograph
(3-3)Connector lists
(4)DP PWB (DP-7100)
(4-1)Connector position
(4-2)PWB photograph
(4-3)Connector lists
(5)DP PWB (DP-7110)
(5-1)Connector position
(5-2)PWB photograph
(5-3)Connector lists
(6)DP Interface PWB (for DP-7110)
(6-1)Connector position
(6-2)PWB photograph
(6-3)Connector lists
(7)DF PWB (DF-7100)
(7-1)Connector position
(7-2)PWB photograph
(7-3)Connector lists
(8)PH PWB (PH-7100/7110/7120/7130)
(8-1)Connector position
(8-2)Connector lists
(9)DF PWB (DF-7110)
(9-1)Connector position
(9-2)PWB photograph
(9-3)Connector lists
(10)MT PWB
(10-1)Connector position
(10-2)Connector lists
(11)BF PWB
(11-1)Connector position
(11-2)Connector lists
(12)PH PWB (PH-7)
(12-1)Connector position
(12-2)Connector lists
(13)DF PWB (DF-7120)
(13-1)Connector position
(13-2)PWB photograph
(13-3)Connector lists
9. APPENDIXES
9-1Repetitive defects gauge
9-2Environmental command
9-3Image adjustment procedure chart
9-4Wiring diagram
(1)Engine PWB / Drive PWB
(2)Laser Scanner / Image Scanner and Document processor connection
(3)Feed image PWB (Front side)
(4)Feed image PWB (Rear side)
(5)Feed drive PWB
(6)Drum/Developer relay PWB
(7)LVU PWB / High voltage PWB
(8)Fuser PWB
(9)Operation panel PWB / Main PWB
9-5Wiring diagram (Options connection)
(1)Paper feeder connection
(2)Conveying unit / Document finisher connection
(3)Other Options connection
9-6Wiring diagram (Options)
(1)Document processor (DP-7100) wiring diagram
(2)Document processor (DP-7110) wiring diagram
(3)Paper feeder (PF-7100) wiring diagram
(4)Large capacity feeder (PF-7110) wiring diagram
(5)Side feeder (PF-7120) wiring diagram
(6)Finisher (DF-7100) wiring diagram
(7)Punch unit (PH-7100/7110/7120/7130) wiring diagram: DF-7100 only
(8)Finisher (DF-7110) wiring diagram
(9)Mailbox (MT-730(B)) wiring diagram: DF-7110 only
(10)Folder unit(BF-730) wiring diagram: DF-7110 only
(11)Punch unit (PH-7) wiring diagram: DF-7110/7120 only
(12)Finisher (DF-7120) wiring diagram
9-7 Installation Guide
(1)PF-7100
(2)PF-7110
(3)PF-7120
(4)DP-7100
(5)DP-7110
(6)DP-7120
(7)DF-7100
(8)DF-7110
(9)DF-7120
(10)AK-7100
(11)MT-730(B)
(12)BF-730
(13)PH-7 A/B/C/D
(14)PH-7100/7110/7120/7130
(15)JS-7100
(16)FAX System 12
(17)Printing-System 15
& Parts Catalog
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