Graphtec FC2240 Service Manual and Parts Catalog


Accurate and concise text, combined with detailed illustrations, lists of error code, instruction and diagrams, guide you through procedure of repair, remediate, maintenance and adjustments your copier, printer or scanner.
Present service manual and parts catalog Graphtec FC2240 contain clear instructions and procedures on how to fix the problems occurring in your equipment.
Format of the manual: PDF, makes it easy to navigate, instant download and print. English language.
Table of contents:

1. INTRODUCTION
1.1 Model Names and Basic Specifications
1.2 Standard Accessories
1.3 Main Specifications
1.4 External Dimensions
1.5 Stand Assembly Procedure
1.6 Mounting Procedure
1.7 Removing the Y Bar Retaining Brackets
1.8 Selecting the Vacuum Pump
1.9 Installation Location

2. DESCRIPTION OF PARTS
2.1 Plotter Nomenclature
2.2 Control Panel
2.3 Types of Cutter Blades and Their Features
2.4 Cutter Pen Nomenclature

3. BASIC OPERATION
3.1 Replacing the Cutter Blade
3.2 Adjusting the Blade Length
3.3 Mounting the Cutter Pen
3.4 Adjusting the Pen Carriage Height
3.5 Turning On the Plotter and Initialization
3.6 Loading the Medium
3.7 PAUSE Menu Configuration
3.8 Setting the Cutting Conditions
3.9 Running a Cutting Test
3.10 Achieving Optimum Cutting Results
3.11 Listing the Cutting Conditions
3.12 Using the Character Dump Mode
3.13 Running the Self Test

4. DAILY MAINTENANCE AND STORAGE
5. RECOMMENDED PARTS LIST

6. LIST OF TOOLS
6.1 Tools

7. DISASSEMBLY AND ADJUSTMENT
7.1 Adjusting the X-Axis Drive
7.1.1 Removing the X Motor Cover
7.1.2 Adjusting the X Drive Belt Tension
7.1.3 Adjusting the Belt Tension of the Front X Slider
7.1.4 Adjusting the Belt Tension of the Rear X Slider
7.1.5 Checking the Belt Tension of the Front and Rear X Sliders
7.2 Adjusting the Y-Axis Drive
7.2.1 Removing the Y Motor Cover
7.2.2 Removing the Y Motor
7.2.3 Adjusting the Y Drive Belt Tension
7.3 Adjusting the Y Slider
7.3.1 Removing the Y Bar
7.3.2 Adjusting the Y Slider Belt Tension
7.4 Adjusting the Roller Pressure of the Front X Slider
7.5 Adjusting the Roller Pressure of the Rear X Slider
7.6 Adjusting the Roller Pressure of the Y Slider
7.7 Adjusting the Position of Sensor Dog Y
7.8 Mounting the Y Slider on the Y Flexible Printed Circuit Cable
7.9 Pen Block
7.9.1 Removing the Pen Block Cover
7.9.2 Removing the Pen Block
7.9.3 Adjusting the Pen Block
7.10 Using the Mechanical Adjustment Jigs
7.11 Replacing the Y Bar
7.11.1 Preparations
7.11.2 Replacing the Y Bar
7.11.3 Checking the Sliding of the Y Bar Frame (Manual Check)
7.12 Adjusting the Perpendicularity Precision
7.12.1 Checking the Deviation in the Perpendicularity
7.13 Replacing the Electrostatic Adhesion Plate
7.13.1 Peeling Off the Electrostatic Adhesion Plate
7.13.2 Preliminary Preparations for Pasting On New Plate
7.13.3 Attaching the Electrostatic Adhesion Plate

8. ELECTRICAL ADJUSTMENTS
8.1 Flowchart of the Adjustment Sequence
8.2 Location of the Boards
8.2.1 Main Relay Board (PN5042-01)
8.2.2 X Flex. Board (PR223226)
8.3 Setting the Power Unit’s Supply Voltage (PS089B)
8.4 Checking the Power Unit’s Supply Voltage
8.4.1 Checking the Voltage Levels
8.4.2 The Protective Circuit
8.5 Explanation of the Values of the Main Board
8.6 Setting the DIP Switches
8.7 Updating the System Firmware
8.8 Clearing the Non-Volatile RAM
8.9 Adjusting the Home Position
8.10 Adjusting the Pen Height
8.11 Adjusting the Pen Force
8.12 Adjusting the Distance and the Perpendicularity Accuracy
8.13 Adjusting the Pen Interval
8.14 DIP Switch Factory Settings
8.15 Factory Preset Settings
8.16 Testing the Control Panel Keys and Home Sensors
8.17 List of Items Requiring Readjustment

9. TROUBLESHOOTING
9.1 Troubleshooting Flowcharts
9.1.1 Checking for Faulty Rotation of the Blade
9.1.2 The Cutting Media Cannot be Satisfactorily Cut
9.1.3 Initialization is Abnormal
9.1.4 Pen UP/DOWN Operations are Abnormal
9.1.5 The X-axis Backlash is Excessive
9.1.6 The Y-axis Backlash is Excessive
9.2 The Plotter is Turned On But Doesn’t Operate
9.3 Error Messages
9.4 Error Messages in GP-GL Command Mode
9.5 Error Messages in HP-GL Emulation Mode
9.6 The Cutting Results are Unsatisfactory

10. PARTS LISTS
10.1 Mainframe
10.2 Stand
10.3 Control Panel
10.4 Control Unit
10.5 X Drive Unit
10.6 Y Drive Section
10.7 Standard Accessories

11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11.1 Wiring Connection
11.2 Key Relay Board (PR223281)
11.3 Main Relay Board (PN5042-01A)
11.4 X Relay Board (PR223203)
11.5 X Flex. Board (PR223224A)
11.6 X-Y Relay Board (PN5042-02A)
11.7 Pen Flex. Board (PR223226A)
11.8 2-Pen Relay Board (PR223229A)
11.9 2-Pen Board (PR223227A)
11.10 High Voltage Board (PR31001C)
11.11 Main Board (PR306101)
11.12 Miscellaneous