Graphtec FCX2000 Cutting Machine Service Manual and Parts Catalog


Accurate and concise text, combined with detailed illustrations, lists of error code, instruction and diagrams, guide you through procedure of repair, remediate, maintenance and adjustments your copier, printer or scanner.
Present service manual and parts catalog Graphtec FCX2000 Cutting Machine contain clear instructions and procedures on how to fix the problems occurring in your equipment.
Format of the manual: PDF, makes it easy to navigate, instant download and print. English language.
Table of contents:

1. INTRODUCTION
1.1 Model Names and Basic Specifications
1.2 Standard Accessories
1.3 Main Specifications
1.4 External Dimensions
1.5 Regarding the Blower (Vacuum Pump)

2. SETUP PROCEDURE
2.1 Installation Space
2.2 Unpacking
2.2.1 Take out the stand parts from the box
2.3 Assembling the stand
2.4 Installing the main unit onto the stand
2.4.1 Take out the main unit from the box
2.4.2 Removing the packing material from the main unit
2.5 Confirming the conditions of X flexible cable
2.6 Installing the roll media stocker
2.7 Installing the Warning Light Option
2.7.1 Installing the Warning Light Option OPH-A40
2.7.2 Installing the Warning Light Option OPH-A41
2.7.3 Installing the Warning Light Option OPH-A42

3. DESCRIPTION OF PARTS
3.1 Plotter Nomenclature
3.2 Cutter Plunger

4. BASIC OPERATION
4.1 How to Use the Control Panel
4.2 Menu Tree
4.3 Replacing the Cutter Blade
4.4 Adjusting the Blade Length
4.5 Attaching a Tool
4.6 Adjusting the Tool Carriage Height
4.7 About the Initial Setup Screen
4.8 Selecting Tool Condition
4.8.1 Selecting the tool condition number
4.8.2 Setting the Tool Condition
4.9 Running Cutting Tests
4.9.1 Cutting Test
4.9.2 Confirm the Results of the Cutting Test

5. DAILY MAINTENANCE
5.1 Daily Maintenance
5.2 Storing the Plotter
5.3 Cleaning the Cutter Pen

6. RECOMMENDED PARTS LIST
7. LIST OF TOOLS
7.1 Tools

8. DISASSEMBLY AND ASSEMBLY
8.1 Outer Part
8.1.1 Right Front Corner Cover
8.1.2 Right Rear Corner Cover
8.1.3 Left Front Corner Cover
8.1.4 Left Rear Corner Cover
8.1.5 Right Top Cover
8.1.6 Left Top Cover
8.1.7 Right Side Cover
8.1.8 Left Side Cover
8.1.9 How to Open the Front Bottom Cover
8.1.10 Front Top Cover
8.1.11 Rear Top Cover
8.1.12 Rear Bottom Cover
8.1.13 Y Bar Cover
8.1.14 Pen Block Cover
8.1.15 Front Y Bar End Cover
8.1.16 Rear Y Bar End Cover
8.1.17 How to open the Control Box
8.2 X-Axis Drive Part
8.2.1 X Motor
8.2.2 X Motor Belt
8.2.3 Front X Belt
8.2.4 Rear X Belt
8.2.5 X Home Sensor Board
8.2.6 X Flexible Cable
8.3 Y-Axis Drive Part
8.3.1 Y Motor
8.3.2 Y Motor Belt
8.3.3 Y Home Sensor Board
8.3.4 Y Relay Board
8.3.5 Pen Board
8.3.6 Pen Block
8.3.7 Registration Sensor Boards
8.3.8 Y Flexible Cable
8.3.9 Y Belt
8.4 Belt tension & Gear Adjustment
8.4.1 Adjusting the X Motor Belt Tension
8.4.2 Adjusting the Y Motor Belt Tension
8.4.3 Adjusting the Front X Belt Tension
8.4.4 Adjusting the Rear X Belt Tension
8.4.5 Adjusting the Y Belt Tension
8.4.6 Adjusting the Play of X Motor Drive Gear
8.4.7 Adjusting the Play of Y Motor Drive Gear
8.5 Control Box
8.5.1 Main Board
8.5.2 Power Supply Board
8.5.3 Fan
8.6 Control Panel
8.6.1 Control Panel Board
8.6.2 LCD
8.6.3 Control Panel keys
8.7 Electrostatic Adhesion Part (FCX2000-120ES only)
8.7.1 High Voltage Board
8.7.2 Electrostatic relay board
8.8 Replacing the Writing Panel
8.8.1 Replacing the Electrostatic Adhesion Panel (FCX2000-120ES)
8.8.2 Replacing the VC Panel
8.9 Adjusting the Y Bar Height
8.10 Adjusting the Y Bar Right Angle Precision

9. ELECTRICAL ADJUSTMENTS
9.1 List of Items Requiring Readjustment
9.2 Flowchart of the Adjustment Sequence
9.2.1 The main board was replaced (Normal procedure)
9.2.2 The main board was replaced (If the adjustment values could not copy from the

SUB-NVRAM.)
9.2.3 The pen block was replaced
9.2.4 The X home sensor was replaced
9.2.5 The Y home sensor was replaced
9.2.6 The registration mark sensor was replaced
9.2.7 The X or Y motor was replaced
9.2.8 The X or Y belt was replaced
9.3 Location of the Boards
9.4 Explanation of the Values of the Main Board
9.5 Setting the DIP Switches
9.6 Updating the System Firmware
9.7 Clearing the NV-RAM
9.8 Selecting Display Language & Length Unit
9.9 Copying the Adjustment value form the SUB-NVRAM
9.10 Adjusting the Home Position
9.11 Adjusting the Pen Force
9.12 Adjusting the Distance and the Perpendicularity Accuracy
9.13 Adjusting the Tool Interval
9.14 Adjusting the Registration Mark Sensor Sensitivity
9.15 Adjusting the Offset of Registration Mark Sensor
9.16 Back up to the SUB-NVRAM
9.17 Testing the Control Panel Keys and Home Sensors
9.18 About Start Up Mode

10. TROUBLESHOOTING
10.1 The power is not turned on
10.2 When it does not work rightly
10.3 The Cutting Result is Not Good
10.4 Error Messages in GP-GL Command Mode
10.5 Error Messages in HP-GL Command Mode
10.6 ARMS Error Messages
10.7 Hardware errors
10.8 Operational Error
10.9 Caution Message
10.10 Self Diagnostic Test

11. PARTS LISTS
11.1 Main Outer
11.2 Main Frame
11.3 Control Box
11.4 Control Panel
11.5 Y Bar Outer
11.6 Y Bar Part
11.7 Pen Block
11.8 Writing Panel
11.9 Wiring Harness
11.10 Stand
11.11 Media Hanger
11.12 Warning Light Option
11.13 Standard Accessories

12. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
12.1 Block Diagram
12.2 Main Board (PN4031-01)
12.3 Control Panel Board (PN4031-02)
12.4 Y Relay Board (PN4031-03)
12.5 Pen Relay Board (PN4031-04)
12.6 Home Sensor Board (PN4031-05)
12.7 X Registration Sensor Board (PN4031-07)
12.8 Y Registration Sensor Board (PN4031-08)
12.9 USB Relay Board (PN4031-09)
12.10 High Voltage Board (PN4031-10)
12.11 High Voltage Relay Board (PN4031-15)

13. Target electrical component for WEEE instruction