Kyocera Ecosys P6230/P6235/P7240cdn/PF5100 Service Manual and Parts Catalog


Service Manual and Parts Catalog Kyocera Ecosys P6230/P6235/P7240cdn/PF5100;
Format of the manual: PDF, makes it easy to navigate, instant download and print. English language.
Table of contents:

1. SPECIFICATIONS
1-1 Specifications
(1) Common function
(2) Printer function
(3) Paper Feeder (500-sheet x1)
1-2 Part Names
(1) 30 ppm model
(1-1) Main unit exterior
(1-2) Connector / Interior
(1-3) With Optional Equipments Attached
(2) 35/40 ppm model
(2-1) Main unit exterior
(2-2) Connector / Interior
(2-3) With Optional Equipments Attached
(3) Part Names of Paper Feeder
(4) Operation panel key
(4-1) 30 ppm model
(4-2) 35/40 ppm model
1-3 Optional Equipment
(1) 30 ppm model
(2) 35/40 ppm model
(3) Optional Equipment
(3-1) Card Authentication Kit(B)
(3-2) PF-5100 <500 sheets x1 Paper Feeder>
(3-3) Memory Module
(3-4) HD-6/HD-7
(3-5) IB-50
(3-6) IB-51
(3-7) SD/SDHC memory card
(3-8) IB-36
(3-9) Data Security Kit(E)
(3-10) UG-33

2. INSTALLATION
2-1 Environment
2-2 Installing the machine
(1) Unpacking and checking bundled items
(2) Setting up the Toner Container
(3) Connecting the Interface Cable
(4) Loading Paper
(5) Connecting the Power Cord
(6) Turn the power on
(7) Default Setting (for 30 ppm model)
(7-1) Setting Date and Time
(7-2) Network Setup (LAN Cable Connection)
(7-3) Altitude Adjustment Setting
(8) Default Setting (for 35/40 ppm model)
(8-1) Setting Date and Time
(8-2) Network Setup (LAN Cable Connection)
(8-3) Altitude Adjustment Setting
(9) Installing Software
(10) Output of Status Page
(11) Completion of installing the main unit (Turning the power off)
2-3 Installing the optional equipment
(1) Card Authentication Kit(B)
(2) Paper Feeder (500-sheet x1)
(3) Memory Module
(4) HD-6/HD-7 (SSD)
(5) IB-50 (Network Interface Kit)
(6) IB-51 (Wireless Network Interface Kit)
(7) SD/SDHC Card
(8) IB-36 (Wireless Network Interface Kit)
(9) Data Security Kit(E) (Data Security Kit)
(10) UG-33 (ThinPrint Option)
2-4 Optional Applications

3. MACHINE DESIGN
3-1 Mechanical Configuration
(1) Cross-section view (Main unit)
(2) Cross-section view (Main unit)
(3) Cross-section view (Optional paper feeder)
(4) Paper conveying and Paper detection
3-2 Electric parts
(1) Wire connection diagram (Machine right side)
(2) Wire connection diagram (Machine left side)
(3) Descriptions about the major PWBs
(3-1) Main/Engine PWB
(3-2) Engine relay PWB
(3-3) High-voltage PWB
(3-4) High-voltage PWB 2 (40 ppm model)
(3-5) Power source PWB
(3-6) Operation panel PWB (30 ppm model)
(3-7) Operation panel PWB (35/40 ppm model)
(3-8) PF main PWB (Optional Paper Feeder)
(4) Electric parts layout
(4-1) PWBs
(4-2) Part name table
(4-3) Sensors and Switches
(4-4) Part name table
(4-5) Motors
(4-6) Part name table
(4-7) Clutches and Solenoids and other parts
(4-8) Part name table
(4-9) Paper feeder (Optinal unit)
(4-10) Part name table
(5) Drive unit
(5-1) Wire connection
(5-2) Drive system for the paper conveying
(5-3) Unit Design
3-3 Paper feed and conveying section
(1) Cassette paper feed section
(2) MP tray paper feed section
(3) Conveying section
3-4 Optical section
(1) Laser scanner unit
3-5 Developer section
(1) Developer unit
3-6 Drum section
(1) Charger roller unit
(2) Cleaning unit
3-7 Transfer and separation section
(1) Primary transfer unit
(2) Secondary transfer roller section
3-8 Fuser section
(1) Fuser unit
3-9 Exit and feedshift section
(1) Exit unit
3-10 Duplex conveying section
(1) Duplex conveying unit
3-11 Optional paper feeder
(1) Paper feed section

4. MAINTENANCE
4-1 Precautions for the maintenance
(1) Precautions
(2) Storage and handling of the drum
(3) Storage of the toner container
(4) Screening of the toner container
4-2 Maintenance parts
(1) Maintenance kits
(2) Clearing the maintenance kit message
4-3 Periodic maintenance procedures
(1) Detaching and reattaching the Primary transfer unit
(2) Drum section
(2-1) Detaching and reattaching the drum unit
(3) Developer section
(3-1) Detaching and reattaching the developer unit
(4) Fuser section
(4-1) Detaching and reattaching the fuser unit
(5) Detaching and reattaching the Retard roller
(6) Detaching and reattaching the paper feed roller unit
(7) Detaching and reattaching the secondary transfer roller unit
(8) Adjustment procedures after replacing the maintenance kit
4-4 Disassembly and Reassembly procedures
(1) External covers
(1-1) Detaching and reattaching the front cover
(1-2) Detaching and reattaching the interface cover
(1-3) Detaching and reattaching the upper right cover
(1-4) Detaching and reattaching the middle right cover
(1-5) Detaching and reattaching the lower left cover
(1-6) Detaching and reattaching the upper left cover
(1-7) Detaching and reattaching the middle left cover
(1-8) Detaching and reattaching the lower left cover
(1-9) Detaching and reattaching the rear cover
4-5 PWBs replacement
(1) Detaching and reattaching the main/engine PWB
(2) Detaching and reattaching the engine relay PWB
(3) Detaching and reattaching the high-voltage PWB
(4) High-voltage PWB 2 (40 ppm model only)
(5) Detaching and reattaching the power supply PWB
(6) Detaching and reattaching the operation panel PWB
4-6 Other parts
(1) Optical section (Laser scanning)
(1-1) Detaching and reattaching the LSU
(2) MP tray paper feed section
(2-1) Detaching and reattaching the MP paper feed roller
(2-2) Detaching and reattaching the MP tray paper conveying unit
(3) Drum section
(3-1) Detaching and reattaching the main charger roller unit
(4) Exit section
(4-1) Detaching and reattaching the exit unit
(5) Duplex conveying unit
(5-1) Detaching and reattaching the duplex conveying unit
(6) Drive section
(6-1) Detaching and reattaching the main drive motor unit
(6-2) Detaching and reattaching the conveying drive unit
(6-3) Detaching and reattaching the MP paper feed drive unit
(6-4) Detaching and reattaching the toner motor unit
(6-5) Detaching and reattaching the toner motor
(6-6) Detaching and reattaching the lift motor
(6 – 7) Detaching and reattaching the cassette lift unit
(7) Operation section
(7-1) Detaching and reattaching the language sheet
(8) Fan motor
(8-1) Attaching direction
4-7 Disassembly & reassembly procedures for the paper feeder (option)
(1) Detaching and reattaching the retard roller unit and feed roller unit
(1-1) Detaching and reattaching the retard roller unit
(2) Detaching and reattaching the paper feed roller unit
(3) Detaching and reattaching the PF main PWB
(4) Detaching and reattaching the PF drive unit

5. FIRMWARE
5-1 Firmware update

6. SERVICE MODE
6-1 Service mode
(1) Executing the service mode (30/35 ppm model)
(2) Descriptions of service modes
(3) Executing the service mode (40 ppm model)
(4) Descriptions of service modes

7. TROUBLESHOOTING
7-1 Image formation problems
(1) Engine Factors (Paper conveying cause: Transfer, Fuser and Separation)
(1-1) Background is colored
(1-2) Black dots or color dots
(1-3) The image is not partly printed (blank or white spots)
(1-4) Entire blank image (white)
(1-5) Color shift in the main scanning direction
(1-6) Color shift in the sub scanning direction
(1-7) Paper creases
(1-8) Dirty reverse side
(1-9) The entire image is light
(1-10) Horizontal streaks or band (White, black, color)
(1-11) Blurred characters (transfer shift)
(1-12) Offset image
(1-13) Color reproduction is poor
(1-14) Fusing failure
(1-15) Uneven transfer
(1-16) Image is blurred
(1-17) Vertical streaks or bands (white)
(1-18) Vertical streaks or bands (black, color)
(2) Engine Factors (Image forming cause)
(2-1) Background is colored
(2-2) Entire blank image (white)
(2-3) Black dots
(2-4) Entire blank image (black)
(2-5) Horizontal streaks or bands (white or black)
(2-6) Irregular horizontal streaks and dots (white)
(2-7) Horizontal uneven density
(2-8) The entire image is light
(2-9) Part of the image is not copied
(2-10) Offset image
(2-11) Poor grayscale reproduction
(2-12) Image is blurred
(2-13) Vertical streaks and bands (black)
(2-14) Vertical uneven density
(2-15) Vertical streaks or bands (white)
7-2 Feeding/Conveying Failures
(1) Prior standard check items
(1-1) Paper jam due to the cover-open detection
(1-2) Paper jam due to the wave or curl in the fuser section of the damp paper
(1-3) Paper jam due to the dog-ear, paper skew, paper creases, fusing failure or the paper curl
(1-4) Paper jam due to the guide factor
(1-5) Paper jam caused by improperly loaded paper in the cassette
(1-6) Paper jam due to the inferior paper
(1-7) Paper jam caused by conveying rollers and pulleys
(1-8) Paper jam due to the sensor
(1-9) Paper jam due to the setting / detection failure
(1-10) Paper jam due to the static electricity
(1-11) Paper jam caused by the installation environment
(Papers inside the cassette are always damp.)
(2) Paper misfeed detection
(2-1) Paper misfeed indication
(3) Paper misfeed detection condition
(4) Jam Codes
7-3 Self diagnostic
(1) Self diagnostic codes
(1-1) Error codes list
(2) System Error (Fxxxx) Outline
(2-1) System Error (Fxxxx) Outline
7-4 Print Errors
7-5 Error Messages
7-6 Abnormal Noise
7-7 Malfunction
(1) The main unit does not operate at all even if the power switch is turned on
(2) The paper jam occurs in the feed section, the conveying section or
the exit section at the same time as turning on the power switch
(3) Paper skew
(4) Toner drops over the paper conveying section
(5) The login fails with other than the ID card

8. PWBs
8-1 Description for PWB
(1) Main/Engine PWB
(1-1) PWB photograph
(1-2) Connector position
(1-3) Connector lists
(2) Engine relay PWB
(2-1) Connector position
(2-2) PWB photograph
(2-3) Connector lists
(3) High-voltage PWB
(3-1) PWB photograph
(3-2) Connector position
(3-3) Connector lists
(4) High-voltage PWB 2
(4-1) PWB photograph
(4-2) Connector position
(4-3) Connector lists
(5) Power supply PWB
(5-1) PWB photograph
(5-2) Connector position
(5-3) Connector lists
(6) Operation panel PWB
(6-1) PWB photograph
(6-2) Connector position
(6-3) Connector lists
(7) Drum relay PWB
(7-1) PWB photograph
(7-2) Connector position
(7-3) Connector lists
8-2 Description for PWB (Option)
(1) PF main PWB (PF-5100)
(1-1) PWB photograph
(1-2) Connector position
(1-3) Connector lists

9. APPENDIXES
9-1 Repetitive defects gauge
9-2 Firmware environment commands
9-3 Maintenance Commands
9-4 Wiring diagram
9-5 Wiring diagram (Option)
(1) Paper Feeder (PF-5100)
9-6 Installation Guide
(1) PF-5100 installation guide

& Parts Catalog

Kyocera Ecosys P6230 P6235 P7240cdn PF5100

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