Lexmark CX820de CX827de CX820dtfe XC6152de XC6152dtfe Service Manual and Parts Catalog

Machine type / model: 7563-136 7563-137 7563-196 7563-197
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Lexmark copier.
You can print, zoom or read any diagram, picture or page from this Service Manual and Parts Catalog. Every chapter on this manual is fully detailed and contain all the  simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Lexmark CX820de CX827de CX820dtfe XC6152de XC6152dtfe photocopier. You can find easily everything what do you need.
To see what contain, please read table of contents:

Product information
Edition notice
Notices, conventions, and safety information
Laser notice
Safety information
General caution statements
Change history
Change history

Printer model configurations
Finding the serial number
Paper and specialty media guide
Supported paper sizes, types, and weights
Paper guidelines
Using specialty media
Data security notice
Tools required for service

Troubleshooting overview
Performing the initial troubleshooting check
Fixing print quality issues
Initial print quality check
Blank or white pages, or one color missing check
Dark print check
Ghost images check
Gray or colored background check
Horizontal dark lines check
Light print check
Mottled print and dots check
Print crooked or skewed check
Solid color or black images check
Text or images cut off check
Toner easily rubs/flakes off check
Uneven print density check
Vertical dark lines or streaks check
Vertical white lines or voids check
Blurred print or misaligned color check
Gritty print check
Image banding check
Image void (process direction) check
Random marks check
Repeating defects check
Fixing scan quality issues
Dark image quality (using the ADF or scanner) check
Vertical lines (process direction using the ADF) check
Spots (using the flatbed scanner) check
ADF skew check
Media damage (using the ADF) check
Paper jams
Avoiding jams
Identifying jam locations
Paper jam in trays
Paper jam in the multipurpose feeder
Paper jam in the automatic document feeder
Paper jam in the standard bin
Paper jam in door B
Paper jam in the finisher bin
Staple jam in door G
200 paper jams
202 paper jams
212 paper jams
213 paper jams
230 paper jams
231 paper jams
232 paper jams
240 paper jams
241 paper jams
242 paper jams
243 paper jams
244 paper jams
245 paper jams
280 paper jams
281 paper jams
282 paper jams
283 paper jams
284 paper jams
288-289 paper jams
42y paper jams
43y paper jams
User attendance messages
Non-Lexmark supply
31-39 user attendance errors
42-59 user attendance errors
61-88 user attendance errors
Printer hardware errors
10y errors
110 errors
120-126 errors
127-128 errors
13y errors
14y errors
15y errors
160-161 errors
162-165 errors
166-169 errors
17y errors
602-658 errors
660-680 errors
8yy errors
Procedure before starting the 9yy service checks
900 errors
98y errors
Output option hardware errors
302-326 errors
Service option software error service check
Other symptoms
Base printer symptoms
Input option symptoms
Staple finisher symptoms

Understanding the printer control panel
Using the control panel
Understanding the status of the power button and indicator light
Using the home screen
Printing a menu settings page
Menus list
Diagnostics menu
Entering the Diagnostics menu
Event Log
Advanced Print Quality Samples
Input tray quick print
Printer Setup
Printer diagnostics and adjustments
Additional input tray diagnostics
Output device diagnostics
Scanner diagnostics
Configuration Menu
Service Engineer menu
Entering Invalid engine mode
Entering the Service Engineer (SE) menu
General SE
Network SE
Fax SE
Scan SE

Removal precautions
Data security notice
Handling ESD-sensitive parts
Controller board/control panel replacement
Restoring the printer configuration after replacing the controller board
Restoring solutions, licenses, and configuration settings
Updating the printer firmware
Backing up eSF solutions and settings
Disconnecting ribbon cables
ADF skew adjustment (front side)
ADF skew adjustment (back side)
ADF skew adjustment (deskew roller)
Sensor (ADF multifeed) calibration
Printhead alignment adjustment
Registration adjustment
Color alignment adjustment
Removal procedures
Left side removals
Left upper cover removal
Fuser removal
Transfer roller removal
Duplex drive gears removal
Duplex release latch removal
Deskew roller sensor guide removal
Motor (deskew) removal
Plastic connector cover removal
Metal connector cover removal
Left door, duplex, and MPF removal
MPF pick roller removal
MPF pick guide removal
MPF tray stop removal
Sensor (deskew roller exit) removal
Redrive removal
Redrive gear removal
Sensor (input) removal
Sensor (MPF/pass-through) with deflector removal
Reference edge motor gearbox removal
Isolation roller gear removal
Right side removals
Vent cover removal
Column outer cover removal
Right cover removal
Column inner cover removal
Printhead fan removal
Printhead removal
Motor (printhead wiper) removal
Front side removals
Keyboard attach cover removal
Control panel display removal
Control panel removal
Control panel button kit removal
Waste toner bottle removal
Developer unit and photoconductor unit removal
Front column upper cover removal
Inner upper cover removal
Inner lower cover removal
Front door removal
Transfer belt removal
Pick roller removal
Separator pad removal
Door rod cover removal
Sensor (door interlock) removal
HVPS fan removal
Main HVPS removal
PC unit/developer door removal
Lower front cover removal
Sensor (waste toner bottle present) and bracket removal
Paper feeder removal
Sensor (auto alignment) removal
Sensor (TPS) removal
TPS sensor wiper removal
Developer/PC unit CMY wiper rail removal
Developer/PC unit K wiper rail removal
Developer roll power contact removal
Rear side removals
Controller board cover removal
Rear lower cover removal
Rear upper cover removal
Rear left cover removal
Charge roller HVPS removal
Controller board SIM removal
Controller board removal
Main fan removal
LVPS removal
LVPS cage removal
Motor (duplex) removal
Weather station removal
Controller board cage removal
Toner add motor gearbox (K, C, and M) removal
Toner add motor gearbox (Y) removal
Main fan duct removal
Motor (redrive) removal
EP, developer, toner add gearbox removal
Fuser/transfer belt motor gearbox removal
Waste toner gear removal
Toner supply actuator removal
Smart chip interface board removal
Toner cartridge contact removal
Toner add tube removal
Top side removals
Top cover removal
Standard bin cover removal
Sensor cover removal
ADF and flatbed removals
ADF pick roller cover removal
ADF maintenance kit removal
ADF rear cover removal
ADF removal
ADF controller board removal
ADF tray removal
ADF bottom door removal
ADF front cover removal
Top interlock actuator removal
ADF front drive train removal
Motor (ADF) removal
Motor (ADF calibration roller) removal
ADF top door removal
ADF top door cover removal
ADF rear drive gears removal
Bottom interlock actuator removal
Input guide removal
Sensor (ADF multifeed receiver) removal
Sensor (ADF multifeed transmitter) removal
ADF CCDM removal
ADF media exit actuator removal
Sensor (ADF 2nd scan) removal
Flatbed scanner front upper cover removal
Flatbed scanner rear cover removal
Flatbed scanner left cover removal
Flatbed scanner right cover removal
Flatbed scanner top cover removal
Flatbed scanner support removal
Flatbed scanner frame latch removal
Flatbed scanner CCDM removal
Flatbed scanner board removal
Flatbed scanner gear removal
Motor (flatbed scanner) removal
Sensor (FB CCD home) removal
Flatbed scanner tensioner pulley removal
Flatbed scanner removal
550-sheet tray removals
550-sheet tray media size sensor actuators removal
Sensor (550-sheet tray media size) removal
Sensor (550-sheet tray media low) removal
Sensor (550-sheet tray jam door)
550-sheet tray right rail removal
550-sheet tray paper feeder removal
Sensor (550-sheet tray media out) removal
550-sheet tray rear cover removal
550-sheet tray controller board removal
550-sheet tray interface cable removal
Sensor (550-sheet tray pick roller index) removal
550-sheet tray left rail removal
Motor (550-sheet tray pass-through) removal
550-sheet tray wake up switch removal
2200-sheet tray removals
2200-sheet tray insert removal
Bell crank removal
2200-sheet tray rail removal
Sensor (2200-sheet tray media low) removal
Sensor (2200-sheet tray media size) removal
2200-sheet tray rear cover removal
2200-sheet tray controller board removal
2200-sheet tray interface cable removal
2200-sheet tray elevator gears removal
Motor (2200-sheet tray elevator) removal
2200-sheet tray paper feeder removal
Sensor (2200-sheet tray media out) removal
Sensor (2200-sheet tray pick roller index) removal
Motor (2200-sheet tray pick) removal
2200-sheet tray media out sensor actuator removal
2200-sheet tray wake up switch removal
Caster base removals
Locking caster removal
Non-locking caster removal
Staple finisher removals
Staple finisher right cover removal
Staple finisher front cover removal
Staple finisher rear cover removal
Staple finisher controller board removal
Staple finisher inner rear cover removal
Staple finisher staple cartridge door removal
Staple finisher jam access door removal
Staple finisher lock assembly removal
Staple finisher bottom cover removal
Staple finisher staple cartridge door switch removal
Sensor (staple finisher lower bin full) removal
Sensor (staple finisher upper bin full) removal
Staple finisher interface cable removal
Motor (staple finisher upper exit roller) removal
Staple finisher rear upper position exit roller gears removal
Staple finisher staple unit ejector removal
Sensor (staple finisher stack clamp) removal
Staple finisher staple unit removal
Staple finisher jam door switches removal
Staple finisher stack clamp solenoid removal
Staple finisher stack clamp removal
Motor (staple finisher aligner paddle) removal
Staple finisher transport gears removal
Staple finisher aligner paddle gears removal
Sensor (staple finisher upper exit roller) removal
Staple finisher front upper position exit roller gears removal
Staple finisher exit gears removal
Staple finisher exit roller belts removal
Staple finisher tamper assembly removal
Staple finisher tamper top cover removal
Sensor (staple finisher tamper position) removal
Motor (staple finisher tamper) removal
Staple finisher tamper belts removal
Staple finisher tamper pulley gear removal
Staple finisher tamper removal
Staple finisher bin link removal
Staple finisher bin removal
Staple finisher compiler paper guide removal
Staple finisher compiler feed roller removal
Staple finisher compiler feed idler removal
Staple finisher aligner paddle and upper paper guide removal
Staple finisher upper exit roller removal
Staple finisher entrance paper guide removal
Staple finisher bin clamp assembly removal
Sensor (staple finisher bin clamp) removal
Motor (staple finisher bin clamp) removal
Motor (staple finisher exit) removal
Motor (staple finisher transport) removal
Staple finisher decurl assembly removal
Sensor (staple finisher staple unit paper present) removal
Sensor (staple finisher decurl) removal
Sensor (staple finisher transport) removal

Printer configurations
Printer roller locations
Printer sensor locations
Printer motor locations
Power supply locations-Rear
Printer fan locations
ADF roller locations
ADF sensor locations
Staple finisher locations

Scheduled maintenance
Maintenance kits
Resetting the maintenance counter
Cleaning printer parts
Cleaning the printer
Cleaning the scanner

Assembly 1: Covers 1
Assembly 2: Covers 2
Assembly 3: Covers 3
Assembly 4: Control panel
Assembly 5: Duplex
Assembly 6: Left door
Assembly 7: Feeder
Assembly 8: Frame
Assembly 9: Fuser
Assembly 10: Electronics-Front
Assembly 11: Electronics-Rear
Assembly 12: Registration
Assembly 13: Motors
Assembly 14: Printhead
Assembly 15: Toner supply
Assembly 16: Redrive
Assembly 17: Transfer-Front
Assembly 18: Transfer-Rear
Assembly 19: ADF 1
Assembly 20: ADF 2
Assembly 21: ADF 3
Assembly 22: ADF 4
Assembly 23: ADF 5
Assembly 24: ADF 6
Assembly 25: Flatbed scanner 1
Assembly 26: Flatbed scanner 2
Assembly 27: Flatbed scanner 3
Assembly 28: 550-sheet tray
Assembly 29: 550-sheet tray-Rear
Assembly 30: 550-sheet tray-Front
Assembly 31: 2200-sheet tray
Assembly 32: 2200-sheet tray-Front
Assembly 33: 2200-sheet tray-Rear
Assembly 34: Caster base
Assembly 35: Cables
Assembly 36: Maintenance kits
Assembly 37: Miscellaneous
Assembly 38: Staple finisher option
Assembly 39: Staple finisher-Covers
Assembly 40: Staple finisher-Front
Assembly 41: Staple finisher-Electrical
Assembly 42: Staple finisher-Rear
Assembly 43: Staple finisher-Tamper
Assembly 44: Staple finisher-Transport
Assembly 45: Staple finisher-Bottom

Power consumption
Product power consumption
Sleep Mode
Hibernate Mode
Off mode
Total energy usage
Selecting a location for the printer
Noise emission levels
Temperature information
Enabling the security reset jumper

Available internal options
Media handling options
Input/output configurations and capacities
Input capacity by paper and source
Output capacity by paper and source
Physical specifications (input options)
Installing optional trays
Adding available options in the print driver

POR sequence
Print cycle operation
Print engine layout
Electrophotographic (EP) process
Fresh toner delivery drive
Developer drive
Photoconductor drive
Black only retract (BOR) drive
Waste toner delivery drive
Printhead lens cleaner drive
Printer operation
Printer sections
Printer paper path
Printer paper path sensors
MPF pick drive
Tray 1 lift and pick drive
MPF/pass-through and isolation drive
Registration drive
Transfer belt drive
Fuser drive
Exit and redrive drive
Diverter drive
Duplex path drive
ADF and scanner operation
Flatbed scanner drive
ADF paper path
ADF paper path sensors
ADF double-feed detection
ADF tray lift drive
ADF tray pick and feed drive
ADF separator drive
ADF registration drive
ADF scan and exit drive
ADF calibration drive
2200-sheet tray operation
Paper presence and size detection
Paper lift and feed
Staple finisher operation
Staple finisher sections
Staple finisher feed section
Compiler section feed and paper alignment
Offset and stapling operation
Compiler section exit
Bin section


Part number index
Part name index

Lexmark CX820de CX827de CX820dtfe XC6152de XC6152dtfe CX820 CX827 XC6152 MFPs 7563-136 7563-137 7563-196 7563-197