Accurate, clear and concise text, combined with detailed illustrations, lists of error code, instruction and diagrams, guide you through procedure of repair, remediate, maintenance and adjustments your copier, printer or scanner.
Present service manual and parts catalog Mimaki JF-1610 JF-1631 UV InkJet Printer contain clear instructions and procedures on how to fix the problems occurring in your equipment.
Format of the manual: PDF, makes it easy to navigate, instant download and print. English language.
Table of contents:
Content for Service Manual:
CHAPTER 1. Outline of Maintenance
1-1. Precautions in Maintenance
1-1-1. Notes on repair
1-1-2. Preliminary checks
1-1-3. Precautions for disassembly and reassembly
1-2. Tools required for maintenance work
1-3. Specifications
1-3-1. Specifications for printer
1-3-2. Specifications for ink
CHAPTER 2. Troubleshooting
2-1. Outline
2-1-1. Rough identification of the cause of trouble
2-1-2. Checking procedure
2-2. Troubles for which error messages are displayed
2-2-1. Error messages and corrective measures
2-2-2. Warning messages
2-2-3. SYSTEM HALT and corrective measures
2-3. Troubles for which error messages are not given on the LCD
2-3-1. Power can not be connected
2-4. Coping process for defective drawing
2-4-1. Head gap
2-4-2. Static electricity
2-4-3. Adherence of UV ink
2-4-4. Daily maintenance
2-5. Cleaning
2-5-1. Cleaning of Cap rubber
2-5-2. Cleaning of Wiper rubber
2-5-3. Cleaning of Head and the bottom surface of Carriage
2-5-4. Clearing of UV lamp filter
2-5-5. Clearing of Right flushing box
2-5-6. Clearing of Left flushing box
CHAPTER 3. Re/Dis-assembly
3-1. Outline
3-2. Various Operations
3-2-1. Ink Discharging Procedure (Head Washing Procedure)
3-2-2. Ink Charging Procedure
3-2-3. Antifreeze Fluid Mixed Water Discharging/Charging Procedure
3-2-4. Test Drawing and Cleaning
3-2-5. Invalidating Procedure for Z-axis
3-2-6. Disabling Procedure for UV Lamp Lighting
3-2-7. Procedure for Carriage-Out
3-3. Removal of Covers
3-3-1. Right side of the printer
3-3-2. Upper right of the printer
3-3-3. Printer part Left side
3-3-4. Y-bar part
3-3-5. Carriage section
3-3-6. Table part
3-4. Replacement of Periodical Renewal Parts
3-4-1. UV Lamp Cassette
3-4-2. Cooling Fan Filter
3-4-3. Wiper
3-4-4. Blower filter for Absorbing
3-5. Removal & Reinstallation of Ink-related Parts
3-5-1. Print Head
3-5-2. Damper Assy
3-5-3. Cap Rubber
3-5-4. Pump Head
3-5-5. Diaphragm Pump Assy
3-5-6. Major Parts of Ink Cartridge Assy
3-6. Removal & Reinstallation of PCBs
3-6-1. Main PCB
3-6-2. PRAM PCB
3-6-3. Power Supply PCB
3-6-4. Pump PCB
3-6-5. Z-PCB (Station Side)
3-6-6. Station PCB
3-6-7. Cartridge PCB
3-6-8. Table IO PCB
3-6-9. Outside IO PCB
3-6-10. UV IO PCB
3-6-11. Hot Water Control PCB
3-6-12. FPC junction PCB
3-6-13. Slider junction PCB
3-6-14. Z-PCB (Patrol Lamp side)
3-6-15. Slider PCB
3-6-16. Head ID PCB
3-6-17. Keyboard PCB
3-7. Removal & Reinstallation of Sensors
3-7-1. Y-Origin Sensor
3-7-2. Jam Detection Sensor (L/R)
3-7-3. GAP Sensor
3-7-4. Encoder PCB Assy
3-7-5. CAP Origin Sensor
3-7-6. Shutter Open/Close Sensor
3-7-7. Wiper Origin Sensor
3-7-8. Z-Origin Sensor R
3-7-9. X-Origin Sensor
3-7-10. Z-Origin Sensor L
3-7-11. Float Sensor
3-7-12. Waste INK Sensor
3-8. Removal & Reinstallation of Driving Parts
3-8-1. X-Motor
3-8-2. Y-Motor
3-8-3. Z-Motor L
3-8-4. Z-Motor R
3-8-5. Shutter Motor
3-8-6. CAP Motor
3-8-7. Wiper Motor
3-8-8. Hot Water Motor
3-8-9. Pump Motor
3-9. Removal & Reinstallation of Other Parts
3-9-1. Blower
3-9-2. Emergency Stop Switch
3-9-3. Patrol Lamp
3-9-4. Gap Adjusting Indication Pointer
3-9-5. LED Pointer
3-9-6. Gap Solenoid
3-9-7. UV Lamp Unit
3-9-8. UV Power
3-9-9. Trans former Assy
CHAPTER 4. Adjustment
4-1. Outline
4-1-1. Adjusting Items List
4-1-2. List of Replacing Parts Requiring Adjustment
4-2. Head Adjustments
4-2-1. Outline of Head Adjustment
4-2-2. Head Slant Adjustment
4-2-3. Head B&F Adjustment
4-2-4. Check with Head Back/Forth (B&F) Adjustment Checking Patterns
4-3. Drawing Adjustment
4-3-1. Ink Drop Position Correction
4-3-2. Feed Correction
4-4. Adjustment of Carriage Part
4-4-1. Adjustment of Gap Pin Length
4-4-2. Check for Carriage Bow and Tilt
4-4-3. Carriage Bow Adjustment
4-4-4. Carriage Right/Left Tilt Adjustment
4-4-5. Adjustment of Jam Detection Sensor
4-5. Adjustment of Station Part
4-5-1. Cap Adjustments
4-5-2. Wiper Adjustment
4-5-3. Flushing Position Adjustment
4-6. Adjustment of Table Part
4-6-1. XY Angle Adjustment
4-6-2. Table Flatness Adjustment
4-6-3. Right and Left Compensation of Z-Origin Senor
4-7. Belt Tension Adjustment
4-7-1. X-Deceleration Belt Tension Adjustment
4-7-2. X-Driving Belt Tension Adjustment
4-7-3. Adjust Y-Drive Transmission Belt Tension
4-7-4. Y-Driving Belt Tension Adjustment
4-8. Other Adjustments
4-8-1. Head ID Input
4-8-2. Using of OSF
4-9. Setting at Installation
4-9-1. DIP Switch Setting of UV Power
4-9-2. Voltage Setting of Transformer
CHAPTER 5. Explanation of Electrical Parts
5-1. Outline
5-1-1. Operation Explanation
5-1-2. Power Supply
5-2. Circuit Board Specifications
5-2-1. Main PCB
5-2-2. PRAM PCB (256MB)
5-2-3. Head ID PCB
5-2-4. ID contact PCB
5-2-5. Encoder PCB
5-2-6. Pump PCB
5-2-7. Cartridge PCB
5-2-8. Hot water control PCB
5-2-9. FPC junction PCB
5-2-10. Station PCB
5-2-11. Slider junction PCB
5-2-12. Slider PCB
5-2-13. Z PCB
5-2-14. Table IO PCB
5-2-15. Keyboard PCB
5-2-16. Outside IO PCB
5-2-17. UVIO PCB
5-3. Inverter Specifications
5-3-1. Outline
5-3-2. SINK/SOURCE switching procedure
5-3-3. Function code setting procedure
5-3-4. Data protection
5-4. Electronic block diagram
CHAPTER 6. Maintenance Mode
6-1. Entering the maintenance mode
6-1-1. Entering while turning on the printer
6-1-2. Entering by system parameters
6-2. Functions
6-2-1. ADJUST Functions
6-2-2. TEST Functions
6-2-3. PARAMETER Function
6-3. Updating the firmware
6-3-1. Upload Parameters
6-3-2. Parameter Conversions
6-3-3. Execution of F/W Updating
APPENDIX
Appendix1. Operation Flow
Appendix2. Greasing Points
A-2-1. List of Grease
A-2-2. Lubricating Positions
______________________
Content for Parts List Manual:
KEYBOARD ASSY
Y COVER ASSY -1/2
Y COVER ASSY -2/2
Y FRAME ASSY -1/2
Y FRAME ASSY -2/2
WASTE INK ASSY -1/2
WASTE INK ASSY -2/2
Y BAR / BEAR ASSY
INK CARTRIDGE ASSY
INK CARTRIDGE BKT ASSY
WIPER ASSY
MAINTENANCE ASSY -1/2
MAINTENANCE ASSY -2/2
MAINTENANCE SHUTTER ASSY
FLUSHING BOX ASSY
Y DRIVE ASSY
HEAD ASSY -1/5
HEAD ASSY -2/5
HEAD ASSY -3/5
HEAD ASSY -4/5
HEAD ASSY -5/5
X DRIVE ASSY -1/2
X DRIVE ASSY -2/2
Z DRIVE L ASSY -1/2
Z DRIVE L ASSY -2/2
Z DRIVE R ASSY -1/2
Z DRIVE R ASSY -2/2
TABLE ASSY -1/3
TABLE ASSY -2/3
TABLE ASSY -3/3
X BEAR / FRAME HARNESS ASSY
BLOWER ASSY
WARM WATER ASSY -1/3
WARM WATER ASSY -2/3
WARM WATER ASSY -3/3
POWER SUPPLY ASSY -1/2
POWER SUPPLY ASSY -2/2
UV POWER SUPPLY / TRANSFORMER ASSY
CHANGE TRACKING
& Installation Guide
JF1610 JF1631 JF1610 JF 1631 JF 1610 JF 1631