Mimaki TS500-1800 Service Manual and Parts Catalog


Accurate, clear and concise text, combined with detailed illustrations, lists of error code, instruction and diagrams, guide you through procedure of repair, remediate, maintenance and adjustments your copier, printer or scanner.
Present service manual Mimaki and parts catalog TS500-1800 contain clear instructions and procedures on how to fix the problems occurring in your equipment.
The information contained in this repair manual is necessary for the repair, but also prevention, resulting in a longer life of your equipment.
Format of the manual: PDF, makes it easy to navigate, instant download and print. English language.
Table of contents:

1) Operating Principle
1.1 Basic Operation
1.2 Maintenance Function
1.2.1 CARRIAGE OUT
1.2.2 NOZZLE WASH
1.3 Ink System
1.3.1 Pressure-Feed Ink System
1.3.2 Configuration
1.3.3 Ink System Error Monitoring
1.3.4 Supply Bottle Control and Selection
1.3.5 Bottle LED Control
1.3.6 Supply Pump Control
1.3.7 Monitoring of the Amount of Remaining Ink
1.3.8 Ink Suction and Discharge Control
1.3.9 Initial Filling

2) Electrical Parts
2.1 Block Diagram
2.1.1 Connection Diagram Inside the Main Body
2.1.2 Connection Diagram Outside the Main Body
2.1.3 Connection Diagram of Fuse
2.2 Operation Explanation
2.3 Circuit Board Specifications
2.3.1 Main PCB Assy
2.3.2 Optical converter PCB Assy
2.3.3 Central IO PCB Assy
2.3.4 Pump III PCB Assy
2.3.5 Heavy-duty / narrow, feeding / take-up IF PCB modification Assy
2.3.6 FPC Converter Driver PCB Assy
2.3.7 Ink Supply PCB Assy(Main Unit side)
2.3.8 Ink Supply PCB Assy(External ink supply side)
2.3.9 HDC PCB Assy
2.3.10 Heater relay PCB
2.3.11 Ink LED Control PCB Assy
2.3.12 Keyboard PCB Assy
2.3.13 Positive Pressure sensor PCB Assy.
2.3.14 Negative Pressure sensor PCB Assy.
2.3.15 Heavy-duty Feeding/take-up PCB
2.3.16 Feeding/take-up switch PCB
2.3.17 150 LPI encoder PCB Assy.
2.3.18 30-pin FFC Converting PCB Assy

3) Workflow
3.1 Ink Related Parts
3.1.1 Replacement of the Head Unit
3.1.2 Replacement of the Sub-Tank
3.1.3 Replacement of the Float Switch
3.1.4 Replacement of the Secondary Filter
3.1.5 Replacement of the Supply pump
3.1.6 Replacement of the Deaeration module
3.1.7 Replacement of the backflow prevention filter
3.1.8 Replacement of the Vacuum Filter
3.1.9 Replacement of the Cap rubber
3.2 Driving Parts
3.2.1 Replacement of the X-axis Motor
3.2.2 Replacement of the Y-axis Motor
3.2.3 Replacement of the Y Motor
3.3 Electrical Parts
3.3.1 Replacement of the Main PCB Assy
3.3.2 Replacement of the Optical converter PCB Assy
3.3.3 Replacement of the Central IO PCB Assy
3.3.4 Replacement of the Pump III PCB Assy
3.3.5 Replacement of the Heavy-duty / NARROW, FEEDING / take-up IF PCB modification Assy
3.3.6 Replacement of the FPC Converter Driver PCB Assy
3.3.7 Replacement of the Ink supply PCB Assy
3.3.8 Replacement of the Ink supply PCB Assy (External ink supply side)
3.3.9 Replacement of the FPC converting receiver PCB Assy
3.3.10 Replacement of the Heater relay PCB Assy
3.3.11 Replacement of the Ink LED control PCB Assy
3.3.12 Replacement of the HDC PCB Assy
3.3.13 Replacement of the 30-pin FFC Converting PCB Assy

4) Adjustment Items
4.1 Operation Matrix
4.2 Adjustment Function
4.2.1 HEAD ADJUST work flow
4.2.2 Averaging Adjustment
4.2.3 [HEAD ADJUST] LEVELsurfaceCHK
4.2.4 [HEAD ADJUST] SLANT ADJUST
4.2.5 [HEAD ADJUST] POSITION ADJUST
4.2.6 [HEAD ADJUST] STAGGER ADJUST
4.2.7 HEAD VOLT ADJ
4.2.8 PRINT ADJUST
4.2.9 REPLACE COUNT
4.2.10 DEFAULT SET
4.2.11 CAPPING
4.2.12 ADJUST WIPER
4.2.13 HEAD WASH
4.2.14 ShippingLiquid
4.2.15 HEAD ID
4.2.16 HEAD TEMP
4.2.17 SERIAL No.
4.2.18 DEALER No.
4.2.19 FEED COMP.2
4.2.20 ANGLE ADJUST
4.2.21 LAN CONFIG
4.2.22 EDGE ADJUST
4.2.23 BasisHEADheight
4.2.24 TIME SET
4.2.25 NOZZLE RECOVERY
4.2.26 SUBTANK DISCHARGE
4.2.27 SUBTANK FILLUP
4.2.28 INK SET
4.2.29 HEAD SIMPLIFIED WASH
4.3 Mechanical Adjustment
4.3.1 Cutter mounting position adjustment
4.3.2 Station height adjustment
4.3.3 Wiper height adjustment
4.3.4 Encoder sensor position adjustment
4.3.5 Parallelism Check and adjustment
4.3.6 Carriage base horizontal inclination adjustment
4.3.7 Carriage vertical inclination adjustment
4.3.8 Carriage left-to-right gap adjustment
4.3.9 X belt tension adjustment
4.3.10 Y belt tension adjustment
4.3.11 JAM height sensor adjustment

5) Test Items
5.1 Test Function
5.1.1 CHECK PATTERN
5.1.2 SENSOR TEST
5.1.3 MEMORY CHECK
5.1.4 KEYBOARD TEST
5.1.5 LCD TEST
5.1.6 CHECK TEMP.
5.1.7 CHECK INK IC
5.1.8 INK UNIT
5.1.9 AGING
5.1.10 CHECK ENCODER
5.1.11 EVENT LOG
5.1.12 CHECK MESSAGE
5.1.13 TEST HRTWARE
5.1.14 PAPER SENSOR
5.1.15 HEATER
5.1.16 ACTION TEST
5.1.17 LED
5.1.18 SKEW CHECK
5.1.19 VOLTAGE CHECK
5.1.20 VACUUM FAN
5.1.21 EXTERNAL HEATER
5.1.22 FEED & TAKE-UP
5.2 Other Test
5.2.1 Checking Deaeration Capability

6) Disassembly and Reassembly
6.1 Covers
6.1.1 Covers
6.2 Ink-related Parts
6.2.1 Cleaning the inside of Head Unit
6.2.2 Head Unit
6.2.3 Head UD Cam Assy
6.2.4 Wiper Assy
6.2.5 Cap Assy
6.2.6 Waste Ink Pump (Double)
6.2.7 Supply Pump
6.2.8 Vacuum Pump
6.2.9 Air Pressure Control Section
6.2.10 Sub Tank
6.2.11 External Ink Supply Unit
6.2.12 Filter
6.2.13 Float Switch
6.2.14 ID Contact PCB CN032 Single Assy
6.2.15 Liquid contact Solenoid Assy
6.2.16 Photointerrupter
6.2.17 Ink Supply PCB Assy
6.2.18 Ink LED Control PCB Assy
6.2.19 FPC Converting Receiver PCB
6.2.20 LED PCB Assy
6.3 Drive System
6.3.1 X Axis Motor Assy
6.3.2 X Drive Belt
6.3.3 Y Axis Motor Assy
6.3.4 Y Drive Belt
6.3.5 Y Motor Brush
6.3.6 Linear Encoder Scale
6.4 Electrical Parts
6.4.1 Main PCB Assy
6.5 Take-up/Feeding Device
6.5.1 Heavy-duty Take-up Motor
6.5.2 Encoder PCB Assy (on Take-up device)
6.5.3 Take-up Photo Sensor (T bar position sensor)
6.5.4 Take-up Micro Switch
6.5.5 Take-up Switch PCB Assy
6.5.6 Heavy-duty Take-up PCB Assy (on Take-up device)
6.5.7 Feeding Motor
6.5.8 Feeding Micro Switch
6.5.9 Feeding Photo Sensor
6.5.10 Take-up and Feeding Switch PCB Assy
6.5.11 Heavy-duty Take-up PCB Assy (on Feeding device)
6.5.12 Encoder PCB Assy (on Feeding device)
6.6 Sensors
6.6.1 Sensors

7) Troubleshooting
7.1 Details on Errors and Malfunctions
7.1.1 Concerning Errors and Malfunctions
7.1.2 List of Error Messages
7.1.3 List of Warning Messages
7.1.4 List of SYSTEM HALT
7.2 Detailed Methods of Coping with the Malfunctions
7.2.1 Response at the occurrence of Head trouble error
7.2.2 Print Head / HDC PCB Assy Damage Check

8) Operation Flow
8.1 Basic Operation
8.1.1 Start
8.2 Print Mode
8.2.1 LOCAL / REMOTE
8.2.2 FUNCTION
8.2.3 SETUP
8.2.4 MAINTENANCE
8.2.5 MACHINE SETUP
8.3 Common Setting
8.3.1 INFORMATION
8.4 Service Mode
8.4.1 #ADJUST
8.4.2 #TEST

Mimaki TS5001800 TS500 1800 TS