Accurate and concise text, combined with detailed illustrations, lists of error code, instruction and diagrams, guide you through procedure of repair, remediate, maintenance and adjustments your copier, printer or scanner.
Present service manual and parts catalog Mutoh ValueJet VJ-1624 contain clear instructions and procedures on how to fix the problems occurring in your equipment.
Format of the manual: PDF, makes it easy to navigate, instant download and print. English language.
Table of contents:
1. SAFETY INSTRUCTION
1.1 Introduction
1.2 Types and Meanings of Warnings
1.3 Warning Labels
1.3.1 Handling the Warning Labels
1.3.2 Location and Type of Warning Labels
2. TROUBLESHOOTING
2.1 Introduction
2.1.1 Troubleshooting with Error Messages
2.1.2 Operation Status
2.1.3 Errors with Message
2.1.4 Errors Requiring Reboot
2.1.5 Error Messages During File Transmission
2.2 Troubleshooting Without Error Messages
2.2.1 Initial Operation Problems
2.2.2 Media Feed Problems
2.2.3 Printing Problems
2.2.4 Noise Problems
2.2.5 Online Function Problems
2.2.6 Other Problems
2.2.7 Problems in Using MUTOH Service Assistance
3. PARTS REPLACEMENT
3.1 Introduction
3.2 Removing Covers
3.2.1 Removing Maintenance Cover
3.2.2 Removing Maintenance Cover U
3.2.3 Removing Side Maintenance Cover
3.2.4 Removing Side Top Cover
3.2.5 Removing Rear side cover
3.2.6 Removing IH Cover
3.2.7 Removing Cartridge cover
3.2.8 Removing Sub Tank Cover
3.2.9 Removing Front Cover
3.2.10 Removing Top Cover
3.2.11 Removing Paper Guide F (Upper)
3.2.12 Removing Paper Guide R (Upper)
3.2.13 Removing Paper guide R (Lower)
3.2.14 Removing Panel Cover
3.3 Replacing Cover Peripherals
3.3.1 Replacing Panel Unit
3.3.2 Replacing Panel FFC (Panel tape wires)
3.3.3 Replacing Cover switch Assy
3.3.4 Replacing Cover R cable Assy
3.3.5 Replacing Cover L cable Assy
3.3.6 Replacing Exhaust fan
3.3.7 Replacing Exhaust fan cable Assy
3.4 Replacing Board Base
3.4.1 Opening Board box
3.4.2 Replacing Power Board Assy
3.4.3 Replacing HEATER CONT Board Assy
3.4.4 Replacing HEATER RELAY Board Assy
3.4.5 Replacing CNT-relay FFC
3.4.6 Replacing CNT_PS Cable Assy
3.4.7 Replacing Terminal Block_CNT Cable Assy
3.4.8 Replacing Cooling FAN(For MAIN Board Assy)
3.4.9 Replacing Cooling FAN{in Paper guide F (Upper)}
3.4.10 Replacing SODIMM
3.4.11 Replacing MAIN Board Assy
3.4.12 Replacing MAIN_DC Cable Assy
3.4.13 Replacing MAIN-CNT Cable Assy
3.4.14 Replacing FUSE (H side)-RLY AC Cable Assy
3.4.15 Replacing Fuse
3.4.16 Replacing AC Inlet
3.4.17 AC Inlet (MAIN side)-Fuse Box Cable Assy
3.4.18 Terminal Block-Power Cable Assy
3.4.19 Fuse-Terminal Block Cable Assy
3.4.20 Replacing JUNCTION Board Assy
3.4.21 Replacing JUNC_ID Cable Assy
3.4.22 Replacing JUNC_FFC Assy
3.4.23 Replacing MAIN_DC Cable Assy
3.5 Replacing X Rail Section
3.5.1 Replacing X Speed Reduction Belt
3.5.2 Replacing PF Encoder Assy
3.5.3 Replacing PF Motor Assy
3.5.4 Replacing PF Encoder Scale, PF Speed Reduction Pulley
3.5.5 Replacing P_Rear Sensor
3.5.6 Replacing Lever sensor and Lever sensor Cable
3.5.7 Replacing Heater, Thermistor
3.5.8 Replacing After Heater relay Assy, After thermistor relay Assy
3.5.9 Replacing Pre Heater relay Assy, Pre Thermistor relay Assy
3.5.10 Replacing Platen Non-Reflecting Tape
3.5.11 Replacing Media Holder 2 Assy
3.5.12 Replacing Flushing Sponge (L side)
3.6 Replacing Y Rail section
3.6.1 Replacing Steel belt
3.6.2 Replacing CR Motor Assy
3.6.3 Replacing CR Return Pulley Assy
3.6.4 Replacing T fence
3.6.5 Replacing CR Origin Sensor
3.6.6 Replace CR Origin Sensor Cable Assy
3.6.7 Replacing Steel Bare
3.6.8 Replacing CR_FFC
3.6.9 Replacing Ink tube
3.6.10 Replacing Pressure Roller
3.7 Replacing Cursor Section
3.7.1 Releasing Carriage Lock
3.7.2 Removing Carriage Cover
3.7.3 Removing CR Board Cover
3.7.4 Replacing CR Board Assy
3.7.5 Replacing CR Encoder Assy
3.7.6 Replacing Photometer Junction Board Assy (VJ1624)(Removing Bracket)
3.7.7 Replacing Cutter Solenoid Cable Assy
3.7.8 Replacing Cutter Solenoid Assy and Solenoid Spring Assy
3.7.9 Replacing Solenoid Head Assy
3.7.10 Replacing Print Head
3.7.11 Replacing Head_FFC
3.7.12 Replacing Paper Edge Sensor Assy
3.7.13 Replacing Cursor Roller Arm Assy
3.7.14 Replacing Carriage Assy
3.7.15 Replacing Cutter Spring
3.8 Replacing Maintenance Section
3.8.1 Removing Maintenance Inner Cover
3.8.2 Replacing Flushing Box Assy
3.8.3 Replacing Wiper
3.8.4 Replacing Cap Head Assy
3.8.5 Replacing Maintenance Assy
3.8.6 Replacing Wiper origin sensor cable Assy
3.8.7 Replacing Pump Motor cable Assy
3.9 Replacing IH Section
3.9.1 Replacing Cartridge Holder Assy
3.9.2 Replacing Ink ID Board Assy
3.9.3 Replacing 2 way Solenoid Assy
3.9.4 Replacing 2 way solenoid Cable Assy
3.9.5 Replacing Sub Tank Under Sponge Assy
3.9.6 Replacing Sub Tank Assy
3.10 Replacing Leg Section
3.10.1 Replacing Waste Fluid Bottle and Waste Fluid Level Switch
3.11 Replacing Roll media holder Assy
3.12 Replacing Take-up Unit Section (Option)
3.12.1 Removing Tension Arm
3.12.2 Removing Take-up Unit
3.12.3 Removing Take-up Cover
3.12.4 Replacing Scroller
3.12.5 Replacing Take-up Control Board Assy
3.12.6 Replacing Take-up ON Sensor and Take-up OFF Sensor
3.12.7 Replacing Peripheral Devices of Take-up Motor Assy
4. ADJUSTMENT
4.1 Introduction
4.2 Adjustment Item
4.3 Working with MUTOH Service Assistance Software
4.3.1 Parameter Backup
4.3.2 Jigs and Tools
4.3.3 Required Environment
4.3.4 Updating Date and Time
4.3.5 Editing Media Type
4.3.6 Acquiring and Saving Error Log
4.3.7 Updating main firmware
4.3.8 Updating Heater Controller Firmware
4.3.9 Receiving Backup Parameters
4.3.10 Sending Backup Parameter
4.3.11 Board Replacement Wizard
4.3.12 Remote Panel Mode
4.3.13 Acquiring Printer Identification Data
4.3.14 Sending Authorization code
4.3.15 Referring Set Up Information
4.3.16 Referring Adjustment Parameter
4.3.17 Initializing activation
4.3.18 Version Information
4.3.19 Terminating Application
4.4 Steel Belt Tension Adjustment
4.4.1 Jigs and Tools
4.4.2 Adjustment Procedure
4.5 X Speed Reduction Belt Tension Adjustment
4.5.1 Jigs and Tools
4.5.2 Adjustment Procedure
4.6 Head Accuracy Adjustment
4.6.1 Head Alignment (Horizontal Height)
4.6.2 Head Alignment (Vertical Slant)
4.7 Head Height Adjustment
4.7.1 Jigs and tools
4.7.2 Head Height Adjustment
4.8 Rear/ Edge Sensor Adjustment
4.9 Cutter position adjustment
5. SELF-DIAGNOSIS MODE
5.1 Introduction
5.2 Preparation
5.2.1 Preparations on Machine
5.2.2 Starting Up
5.3 Operations in Self-Diagnosis Mode
5.3.1 Operating Self-Diagnosis Mode
5.3.2 Diagnosis Items in Self-Diagnosis Menu
5.4 Platen Adjustment Menu
5.5 IInspection Menu
5.5.1 Memory Size Menu
5.5.2 Version Menu
5.5.3 Operation Panel Menu
5.5.4 Sensor Menu
5.5.5 Encoder Menu
5.5.6 Fan Menu
5.5.7 Record Menu
5.5.8 Head Waveform Menu
5.5.9 SPECTROVUE Menu
5.5.10 Time Check Menu
5.6 Ink Charging Menu
5.7 Adjustment Menu
5.7.1 Rear/ Edge Sensor Adjustment
5.7.2 Head Nozzle Check Menu
5.7.3 Skew Check Menu
5.7.4 Head Slant Check Menu
5.7.5 Uni-D/Bi-D Adjustment Menu
5.7.6 Bi-D Copy
5.7.7 Top&Bottom adjustment Menu
5.7.8 Test Printing Menu
5.7.9 Longstore Menu
5.7.10 Longstore2 Menu
5.7.11 Software Counter Initialization Menu
5.7.12 Feed Pitch Check Menu
5.7.13 Solid Print Menu
5.8 Cleaning Menu
5.9 Sample Printing Menu
5.10 Parameter Menu
5.10.1 Parameter Initialization Menu
5.10.2 Parameter Update Menu
5.11 Servo Setting Menu
5.12 Endurance Running Menu
5.12.1 CR Motor Assy Endurance Menu
5.12.2 PF Motor Assy Endurance Menu
5.12.3 Cutter Endurance Menu
5.12.4 Pump Endurance Menu
5.12.5 Head Lock Menu
5.12.6 Print Head Endurance (Nozzle Print) Menu
5.12.7 General Endurance Menu
5.12.8 Endurance Running Check Menu
5.13 Media Feed Menu
5.14 ExControl Menu
5.14.1 Version Menu
5.14.2 Sensor Menu
5.14.3 Heater Menu
5.15 PaperInitial Menu
6. MAINTENANCE MODE 2
6.1 Introduction
6.2 Operations in Maintenance Mode 2
6.2.1 Starting Up the Maintenance Mode 2
6.2.2 Operating Maintenance Mode 2
6.3 Maintenance Mode 2 Menu
6.3.1 Counter Indication Menu
6.3.2 Counter Initialization Menu
6.3.3 Counter Print Menu
6.3.4 Paper Feed Menu
7. MAINTENANCE
7.1 Introduction
7.2 Periodical Services
7.2.1 Periodic Replacement Parts
7.2.2 Parts Which Require Inspection/Replacement
7.3 Part Life Information
7.4 Jigs and Tools
7.4.1 Required Tools
7.5 Lubrication/Bonding
7.6 Transportation of Product
8. PRODUCT OVERVIEW
8.1 Introduction
8.2 Part Names and Functions
8.2.1 Front Section
8.2.2 Rear Section
8.2.3 Operation Panel
8.3 Printer Status
8.3.1 Operating Status Type
8.3.2 Switching Operating Status
9. SPECIFICATIONS
9.1 Introduction
9.2 Product Specifications
9.2.1 Main Unit Specifications
9.3 Interface Specifications
9.3.1 Network Interface Specifications
9.4 Options/Supplies List
9.4.1 Supplies
9.5 Choosing a Place for the Printer
10. APPENDIX
10.1 Introduction
10.2 Maintenance Part List
Mutoh ValueJet VJ1624