Ricoh Aficio 3025 Aficio 3030 MP2510 MP3010 Service Manual and Parts List Manual


Accurate, clear and concise text, combined with detailed illustrations, lists of error code, instruction and diagrams, guide you through procedure of repair, remediate, maintenance and adjustments your copier, printer or scanner.
Present service manual and parts list manual Ricoh Aficio 3025 Aficio 3030 MP2510 MP3010 contain clear instructions and procedures on how to fix the problems occurring in your equipment.
The information contained in this repair manual is necessary for the repair, but also prevention, resulting in a longer life of your equipment.
Format of the manual: PDF, makes it easy to navigate, instant download and print. English language.
To see what contain, please read table of contents:

Content SERVICE MANUAL:
INSTALLATION
1. INSTALLATION
1.1 INSTALLATION REQUIREMENTS
1.1.1 ENVIRONMENT
1.1.2 MACHINE LEVEL
1.1.3 MINIMUM SPACE REQUIREMENTS
1.1.4 POWER REQUIREMENTS
1.2 COPIER INSTALLATION
1.2.1 POWER SOCKETS FOR PERIPHERALS
1.2.2 INSTALLATION FLOW CHART
1.2.3 ACCESSORY CHECK
1.2.4 INSTALLATION PROCEDURE
Tapes and Retainers
Developer
Toner Bottle
Emblem, Decals
1.3 PAPER TRAY UNIT INSTALLATION
1.3.1 ACCESSORY CHECK
1.3.2 INSTALLATION PROCEDURE
1.4 LCT INSTALLATION
1.4.1 ACCESSORY CHECK
1.4.2 INSTALLATION PROCEDURE
1.5 ARDF INSTALLATION
1.5.1 ACCESSORY CHECK
1.5.2 INSTALLATION PROCEDURE
1.6 INTERCHANGE UNIT INSTALLATION
1.6.1 COMPONENT CHECK
1.6.2 INSTALLATION PROCEDURE
1.7 1-BIN TRAY UNIT INSTALLATION
1.7.1 COMPONENT CHECK
1.7.2 INSTALLATION PROCEDURE
1.8 SHIFT TRAY
1.8.1 COMPONENT CHECK
1.8.2 INSTALLATION PROCEDURE
1.9 BY-PASS FEED UNIT INSTALLATION
1.9.1 COMPONENTS CHECK
1.9.2 INSTALLATION PROCEDURE
1.10 DUPLEX UNIT INSTALLATION
1.10.1 ACCESSORY CHECK
1.10.2 INSTALLATION PROCEDURE
1.11 BRIDGE UNIT INSTALLATION
1.11.1 ACCESSORY CHECK
1.11.2 INSTALLATION PROCEDURE
1.12 1000-SHEET FINISHER INSTALLATION
1.12.1 ACCESSORY CHECK
1.12.2 INSTALLATION PROCEDURE
1.13 500-SHEET FINISHER (B442) INSTALLATION
1.13.1 ACCESSORY CHECK
1.13.2 INSTALLATION PROCEDURE
1.14 PLATEN COVER (B406)
1.15 KEY COUNTER
1.16 OPTICS ANTI-CONDENSATION HEATER
1.17 TRAY HEATER
1.18 TRAY HEATER (OPTIONAL PAPER TRAY UNIT)
1.19 TRAY HEATER (OPTIONAL LCT)
1.20 COPY DATA SECURITY UNIT (B770)
1.21 HDD (B773)
1.22 DATA OVERWRITE SECURITY UNIT (B735)
Before You Begin
Seal Check and Removal
Installation

PREVENTIVE MAINTENANCE
2. PREVENTIVE MAINTENANCE SCHEDULE
2.1 PM TABLE
2.2 MAIN MOTOR DRIVE GEAR REPLACEMENT AND ADJUSTMENT

REPLACEMENT AND ADJUSTMENT
3. REPLACEMENT AND ADJUSTMENT
3.1 SPECIAL TOOLS AND LUBRICANTS
3.2 SPECIAL TOOLS
3.3 LUBRICANTS
3.4 GENERAL CAUTIONS
3.4.1 PCU (PHOTOCONDUCTOR UNIT)
3.4.2 TRANSFER ROLLER UNIT
3.4.3 SCANNER UNIT
3.4.4 LASER UNIT
3.4.5 FUSING UNIT
3.4.6 PAPER FEED
3.4.7 OTHERS
3.5 SCANNER UNIT
3.5.1 EXPOSURE GLASS
3.5.2 SCANNER EXTERIOR/OPERATION PANEL
3.5.3 LENS BLOCK ASSEMBLY
3.5.4 ORIGINAL SIZE SENSORS
3.5.5 EXPOSURE LAMP
3.5.6 SCANNER MOTOR/LAMP STABILIZER
3.5.7 SCANNER WIRES
3.6 LASER UNIT
3.6.1 CAUTION DECAL LOCATIONS
3.6.2 LASER UNIT
3.6.3 POLYGON MIRROR MOTOR
3.6.4 LD UNIT
3.6.5 LASER SYNCHRONIZATION DETECTOR
3.7 PHOTOCONDUCTOR UNIT (PCU)
3.7.1 PCU REMOVAL
3.7.2 PICK-OFF PAWLS
3.7.3 OPC DRUM
3.7.4 CHARGE ROLLER, CLEANING ROLLER
3.7.5 CLEANING BLADE
3.7.6 DEVELOPER
3.7.7 AFTER REPLACEMENT OF PCU COMPONENTS
3.8 TRANSFER UNIT
3.8.1 TRANSFER ROLLER UNIT
3.8.2 IMAGE DENSITY SENSOR
3.9 FUSING/EXIT
3.9.1 FUSING UNIT
3.9.2 THERMISTORS
3.9.3 THERMOSTATS
3.9.4 HOT ROLLER AND FUSING LAMP
3.9.5 PRESSURE ROLLER/CLEANING ROLLER
3.9.6 PAPER EXIT SENSOR/PAPER OVERFLOW SENSOR
3.10 PAPER FEED
3.10.1 FEED ROLLER: TRAY 1
3.10.2 FEED ROLLER: TRAY 2
3.10.3 PAPER END SENSOR
3.10.4 PAPER TRAY LIFT MOTORS
3.10.5 REGISTRATION CLUTCH
3.10.6 PAPER FEED CLUTCHES
Lower Paper Feed Clutch
Upper Paper Feed Clutch
3.10.7 RELAY CLUTCHES
3.10.8 PAPER SIZE DETECTOR
3.10.9 REGISTRATION SENSOR
3.10.10 RELAY SENSORS
Upper Relay Sensor
Lower Relay Sensor
3.10.11 DUST COLLECTION BOX
3.11 PCBS AND OTHER ITEMS
3.11.1 CONTROLLER BOARD
3.11.2 NVRAM
3.11.3 SBCU BOARD
3.11.4 POWER PACK
3.11.5 MAIN MOTOR
B205/B209/D007/D008 iv SM
3.11.6 PSU
3.11.7 IPU
3.11.8 HDD
Important Notes About HDD Replacement
3.12 COPY ADJUSTMENTS: PRINTING/SCANNING
3.12.1 PRINTING
Registration – Leading Edge/Side-to-Side
Blank Margin
Main Scan Magnification
Parallelogram Image Adjustment
3.12.2 SCANNING
Registration: Platen Mode
Magnification
Standard White Density Adjustment
3.12.3 ADF IMAGE ADJUSTMENT
Registration
Sub Scan Magnification
3.12.4 TOUCH SCREEN CALIBRATION

TROUBLESHOOTING
4. TROUBLESHOOTING
4.1 SERVICE CALL CONDITIONS
4.1.1 SUMMARY
4.1.2 SC CODE DESCRIPTIONS
4.2 SELF-DIAGNOSTIC MODE
4.2.1 SELF-DIAGNOSTIC MODE AT POWER ON
4.2.2 DETAILED SELF-DIAGNOSTIC MODE
Executing Detailed Self-Diagnosis
4.3 PAPER FEED TROUBLESHOOTING
4.4 SKEWED IMAGE
4.5 IMAGE PROBLEMS
4.5.1 SKEWED, TRAPEZOID AND PARALLELOGRAM IMAGES
Skewed Images
Trapezoid Images
Parallelogram Images
4.5.2 CHECKING IMAGES WITH THE TRIMMING PATTERN
4.5.3 CORRECTING THE IMAGES
Correcting Skewed Images
Correcting Trapezoid Images
Correcting Parallelogram Images
4.6 ELECTRICAL COMPONENT DEFECTS
4.6.1 SENSORS
4.6.2 SWITCHES
4.7 BLOWN FUSE CONDITIONS

SERVICE TABLES
5. SERVICE TABLES
5.1 SERVICE PROGRAM MODE
5.1.1 SERVICE MODE LOCK/UNLOCK
5.1.2 SERVICE PROGRAM MODE OPERATION
Entering and Exiting SP mode
SP Mode Button Summary
Switching Between SP Mode and Copy Mode for Test Printing
Selecting the Program Number
5.1.3 SERVICE PROGRAM MODE TABLES
SP1XXX: Feed
SP2XXX: Drum
SP4-XXX: Scanner
SP5XXX: Mode
SP6XXX: Peripherals
SP7XXX: Data Log
SP8-xxx: Data Log2
5.1.4 TEST PATTERN PRINTING (SP2902-3)
5.1.5 INPUT CHECK
Main Machine Input Check (SP5803)
ARDF Input Check (SP6007)
Finisher Input Check (SP6117)
5.1.6 OUTPUT CHECK
Main Machine Output Check (SP5804)
ARDF Output Check (SP6008)
Finisher Output Check (SP6118)
5.1.7 SMC DATA LISTS (SP5990)
5.1.8 MEMORY ALL CLEAR (SP5801)
5.1.9 APS OUTPUT DISPLAY (SP4301)
5.1.10 DF APS SENSOR OUTPUT DISPLAY (SP6901)
5.1.11 NIP BAND WIDTH MEASUREMENT (SP1109)
5.2 FIRMWARE UPDATE
5.3 SOFTWARE RESET
5.4 SYSTEM SETTINGS AND COPY SETTING RESET
5.4.1 SYSTEM SETTING RESET
5.4.2 COPIER SETTING RESET
5.5 USER TOOLS
5.5.1 HOW TO USE UP MODE
UP Mode Initial Screen: User Tools/Counter Display
System Settings
Copier/Document Server Features
Printer, Facsimile, Scanner Settings
Inquiry
Counter
5.6 LEDS
Controller
SBCU
5.7 DIP SWITCHES
Controller
SBCU
5.8 USING THE DEBUG LOG
5.8.1 SWITCHING ON AND SETTING UP SAVE DEBUG LOG
5.8.2 RETRIEVING THE DEBUG LOG FROM THE HDD
5.8.3 RECORDING ERRORS MANUALLY
5.8.4 NEW DEBUG LOG CODES
SP5857-015 Copy SD Card-to-SD Card: Any Desired Key
SP5857-016 Create a File on HDD to Store a Log
SP5857-017 Create a File on SD Card to Store a Log

DETAILED DESCRIPTIONS
6. DETAILED DESCRIPTIONS
6.1 OVERVIEW
6.1.1 MECHANICAL COMPONENTS
6.1.2 PAPER PATH
6.1.3 ELECTRICAL COMPONENT DESCRIPTIONS
6.1.4 DRIVE LAYOUT
6.2 BOARD STRUCTURE
6.2.1 OVERVIEW
6.2.2 CONTROLLER BOARD
6.3 COPY PROCESS
6.4 SCANNING
6.4.1 OVERVIEW
6.4.2 SCANNER DRIVE
6.4.3 ORIGINAL SIZE DETECTION: PLATEN MODE
6.5 IMAGE PROCESSING
6.5.1 OVERVIEW
6.5.2 SBU (SENSOR BOARD UNIT)
6.5.3 AUTO IMAGE DENSITY
6.5.4 ORIGINAL TYPE SETTINGS
6.5.5 IPU (IMAGE PROCESSING UNIT)
Overview
Image Processing Path
SP Modes for Each Image Processing Step
Auto Shading
Pre-Filtering
Main Scan Magnification/Reduction
Mirroring for ADF Mode
Characteristic Detection
Filtering
Background Erase
ID Gamma (g) Correction
Gradation Processing
Line width correction
6.5.6 VIDEO CONTROL UNIT (GAVD)
Fine Character and Image (FCI)
6.6 LASER EXPOSURE
6.6.1 OVERVIEW
6.6.2 AUTO POWER CONTROL (APC)
6.6.3 LD SAFETY SWITCH
6.7 PHOTOCONDUCTOR UNIT (PCU)
6.7.1 OVERVIEW
6.7.2 DRIVE
6.8 DRUM CHARGE
6.8.1 OVERVIEW
6.8.1 CHARGE ROLLER VOLTAGE CORRECTION
Correction for Environmental Conditions
6.8.2 ID SENSOR PATTERN PRODUCTION TIMING
6.8.3 DRUM CHARGE ROLLER CLEANING
6.9 DEVELOPMENT
6.9.1 OVERVIEW
6.9.2 DRIVE
6.9.3 DEVELOPER MIXING
6.9.4 DEVELOPMENT BIAS
6.9.5 TONER SUPPLY
Toner bottle replenishment mechanism
Toner supply mechanism
6.9.6 TONER DENSITY CONTROL
Overview
Toner density sensor initial setting
Toner density measurement
Vsp/Vsg detection
Toner supply reference voltage (Vref) determination
Toner supply determination
Toner Supply Motor On Time Determinations
6.9.7 TONER SUPPLY IN ABNORMAL SENSOR CONDITIONS
ID sensor
TD Sensor
6.9.8 TONER NEAR END/END DETECTION AND RECOVERY
Toner Near End Detection
Toner Near End Recovery
Toner End Detection
Toner End Recovery
6.10 DRUM CLEANING AND TONER RECYCLING
6.10.1 DRUM CLEANING
6.10.2 TONER RECYCLING
6.11 PAPER FEED
6.11.1 OVERVIEW
6.11.2 PAPER FEED DRIVE MECHANISM
6.11.3 PAPER FEED AND SEPARATION MECHANISM
6.11.4 PAPER LIFT MECHANISM
6.11.5 PAPER END DETECTION
6.11.6 PAPER HEIGHT DETECTION
6.11.7 FEED PRESSURE ADJUSTMENT FOR PAPER SIZE
Overview
Paper Size Thresholds
Feed Pressure Adjustment
Effect of the Amount of Remaining Paper
6.11.8 PAPER SIZE DETECTION
6.11.9 SPECIAL PAPER SETTING
6.11.10 SIDE AND END FENCES
Side Fences
End Fence
6.11.11 PAPER REGISTRATION
6.12 IMAGE TRANSFER AND PAPER SEPARATION
6.12.1 OVERVIEW
6.12.2 IMAGE TRANSFER CURRENT TIMING
6.12.3 TRANSFER ROLLER CLEANING
6.12.4 PAPER SEPARATION MECHANISM
6.13 IMAGE FUSING AND PAPER EXIT
6.13.1 OVERVIEW
6.13.2 FUSING DRIVE AND RELEASE MECHANISM
6.13.3 FUSING ENTRANCE GUIDE SHIFT MECHANISM
6.13.4 PRESSURE ROLLER
6.13.5 CLEANING MECHANISM
6.13.6 FUSING TEMPERATURE CONTROL
Temperature Control
Fusing Lamp Control
6.13.7 OVERHEAT PROTECTION
6.13.8 PAPER EXIT
6.14 ENERGY SAVER MODES
6.14.1 OVERVIEW
6.14.2 ENERGY SAVER MODE
Entering the energy saver mode
What happens in energy saver mode
Return to stand-by mode
6.14.3 AUTO OFF MODE
Entering off stand-by and off modes
Off Stand-by mode
Off Mode
Returning to stand-by mode

SPECIFICATIONS
7. SPECIFICATIONS
7.1 SPECIFICATIONS
7.2 MACHINE CONFIGURATION
7.2.1 SYSTEM COMPONENTS
7.2.2 OPTIONS TABLE
Copier options
Fax option
Printer/scanner options

APPENDIX 1 (for B205/B209/D007/D008)
1. RSS (REMOTE SERVICE SYSTEM)
1.1 RSS SET UP
1.2 SP MODE SETTINGS
1.3 CHECKING ITEMS USING RSS
1.3.1 READ ONLY ITEMS
1.3.2 AUTO CALL AND READ ITEMS
SC Calls
CC Manual Calls
CC Auto Call
Alarm Calls
1.3.3 READ AND WRITE ITEMS
1.3.4 EXECUTE ITEMS
1.4 JAM HISTORY
1.4.1 JAM CONDITION TABLE
Copier
Document Feeder
1.4.2 PAPER SIZE
1.5 OTHERS
1.5.1 SC630 [RDS COMMUNICATION ERROR]
1.5.2 PM PROCEDURE OR OTHER MAINTENANCE

Number of pages: 1019.