Ricoh Aficio MPC4501/MPC5501 Service Manual and Parts Catalog (product code D088 D089)

Accurate, clear and concise text, combined with detailed illustrations, lists of error code, instruction and diagrams, guide you through procedure of repair, remediate, maintenance and adjustments your copier, printer or scanner.
Present service manual and parts catalog Ricoh Aficio MPC4501/MPC5501 (product code D088 D089) contain clear instructions and procedures on how to fix the problems occurring in your equipment.
Format of the manual: PDF, makes it easy to navigate, instant download and print. English language.
Table of contents:

Important Safety Notices
Prevention of Physical Injury
Health Safety Conditions
Observance of Electrical Safety Standards
Safety and Ecological Notes for Disposal
Laser Safety
Warnings, Cautions, Notes
Field Service Manual Revision History
Revision History
Symbols, Abbreviations and Trademarks

1. Product Information
Product Overview
Component Layout
Paper Path
Drive Layout
Machine Codes and Peripherals Configuration
Guidance for Those Who are Familiar with Predecessor Products

2. Installation
Installation Requirements
Machine Level
Machine Space Requirements
Machine Dimensions
Power Requirements
Optional Unit Combinations
Machine Options
Controller Options
Other Options
Fax Options
Copier Installation
Power Sockets for Peripherals
Installation Flow Chart
Installation Procedure
Moving the Machine
Transporting the Machine
Paper Feed Unit PB3010 (D537)
Accessory Check
Installation Procedure
Envelope Feeder EF3000 (D547)
Accessory Check
Installation Procedure
LCIT PB3110 (D538)
Accessory Check
Installation Procedure
LCIT RT3010 (D539)
Component Check
Installation Procedure
Side Fence Position Change
ARDF DF3040 (D540)
Component Check
Installation Procedure
1 Bin Tray BN3080 (D536)
Component Check
Installation Procedure
Internal Shift Tray SH3040 (D388)
Component Check
Installation Procedure
Side Tray Type C5501 (D542)
Component Check
Installation Procedure
Bridge Unit BU3030 (D386)
Component Check
Installation Procedure
SR790 (B408)
Accessory Check
Installation Procedure
Finisher SR3020/SR3030 (B804/B805)
Accessory Check
Installation Procedure
Punch Unit Type 3260 (B702)
Component Check
Installation Procedure
Key Counter Bracket Type H (A674)
Installation Procedure
Optional Counter Interface Unit Type A (B870)
Installation Procedure
USB2.0/SD Slot Type F (D546)
Accessory Check
Installation Procedure
Testing the SD Card/USB Slot
Card Reader Bracket Type C5501 (D547)
Component Check
Installation Procedure
Anti-Condensation Heater (Scanner)
Installation Procedure
Anti-Condensation Heater Type A
Component Check
Installation Procedure
Controller Options
SD Card Appli Move
PostScript3 Unit Type C5501
IPDS Unit Type C5501
File Format Converter Type E
IEEE 1284 Interface Board Type A
IEEE 802.11a/g Interface Unit Type J
Bluetooth Interface Unit Type 3245
Camera Direct Print Card Type I
Browser Unit Type E
Gigabit Ethernet Type B
Check All Connections

3. Preventive Maintenance
Maintenance Tables
PM Parts Settings
Before Removing the Old PM Parts
After installing the new PM parts
Preparation before operation check
Operation check

4. Replacement and Adjustment
Special Tools
Image Adjustment
Erase Margin Adjustment
Color Registration
Printer Gamma Correction
Exterior Covers
Front Door
Controller Cover
Left Cover
Rear Cover
Right Rear Cover
Operation Panel
Paper Exit Cover
Inner Tray
Ozone Filter and Dust Filter
Scanner Unit
Exposure Glass
Exposure Lamp
Scanner Motor
Sensor Board Unit (SBU)
Original Length Sensors
Exposure Lamp Stabilizer
SIO (Scanner In/Out) Board
Scanner HP Sensor
Platen Cover Sensor
Front Scanner Wire
Rear Scanner Wire
Touch Panel Position Adjustment
Laser Optics
Caution Decal Location
Laser Optics Housing Unit
Polygon Mirror Motor and Drive Board
Airflow Fans
Image Creation
Drum Unit and Development Unit
Toner Collection Bottle
Second Duct Fan
Third Duct Fan
Toner Pump Unit
Toner End Sensor
Image Transfer
Image Transfer Belt Unit
Image Transfer Belt Cleaning Unit
Image Transfer Belt
Paper Transfer
Paper Transfer Roller Unit
Paper Transfer Unit
ID Sensor Board
Temperature and Humidity Sensor
Drive Unit
Gear Unit
Registration Motor
Paper Feed Motor
Drum/Development Motors for M, C, and Y
Drum/Development Motor-K
ITB Drive Motor
Fusing/Paper Exit Motor
Image Transfer Belt Contact Motor
Duplex Inverter Motor
Pressure Roller Contact Motor
Duplex/By-pass Motor
Paper Transfer Contact Motor
Toner Transport Motor
Toner Collection Unit
Paper Feed Clutches
Development Clutch-Y
Development Clutches for M and C
Development Clutch-K
Fusing Unit PM Parts
Fusing Unit
Fusing Entrance Guide Plate
Fusing Exit Guide Plate Cleaning Procedure
Heating Roller and Heating Roller Bearing
Fusing Cleaning Felt
Fusing Lamp
Pressure Roller and Pressure Roller Bearing
Stripper Plates
Heating Roller Thermistor
Pressure Roller Thermostat
Pressure Roller Thermistors
Fusing Fan
Paper Exit Fan
IH (Induction Heating) Inverter Fan
Pressure Roller HP Sensor
IH Coil Fan
IH Coil Unit
Paper Feed
Paper Feed Unit
Separation Roller, Feed Roller and Pick-Up Belt Unit
Tray Lift Motor
Vertical Transport, Paper Overflow, Paper End and Paper Feed Sensor
Registration Sensor
By-pass Paper Size Sensor and By-pass Paper Length Sensor
By-pass Bottom Tray
By-pass Paper End Sensor
By-pass Pick-up, Feed and Separation Roller, Torque Limiter
By-pass Feed Clutch
Paper Exit Unit
Fusing Exit, Paper Overflow, Junction Paper Jam and Paper Exit Sensor
Duplex Unit
Duplex Unit
Duplex Door Sensor
Duplex Entrance Sensor
Duplex Exit Sensor
Electrical Components
Controller Unit
Controller Box Right Cover
Controller Box
IOB (In/Out Board)
Power Relay Switch
ITB Power Supply Board
High Voltage Supply Board
High Voltage Supply Board Bracket
IH Inverter
Controller Board
NVRAM Replacement Procedure
Single Pass ADF (Single Pass ADF model only)
Single Pass ADF
ADF Covers
Original Feed Unit
Original Feed Belt and Pick-Up Roller
Original Separation Roller
Original Registration Sensor
ADF Control Board
Original Width, Interval, Original Separation and Skew Correction Sensors
Original Length Sensors
APS Start Sensor
Other ADF Sensors
Bottom Plate Lift Motor
Original Transport Motor
Original Feed Motor
Original Pick-Up Roller Motor
Original Exit Motor
CIS Unit
Original Exit Sensor
Using Dip Switches
Controller Board
BICU Board

5. System Maintenance
Service Program Mode
SP Tables
Enabling and Disabling Service Program Mode
Types of SP Modes
Main SP Tables-1
SP1-XXX (Feed)
Main SP Tables-2
SP2-XXX (Drum)
Main SP Tables-3
SP3-XXX (Process)
Main SP Tables-4
SP4-XXX (Scanner)
Main SP Tables-5
SP5-XXX (Mode)
Main SP Tables-6
SP6-XXX (Peripherals)
Main SP Tables-7
SP7-XXX (Data Log)
Main SP Tables-8
SP8-xxx: Data Log2
Main SP Tables-9
Input Check Table
Output Check Table
Printer Service Mode
Scanner SP Mode
Firmware Update
Type of Firmware
Before You Begin
Updating Firmware
Updating the LCDC for the Operation Panel
Update Procedure for App2Me Provider
Browser Unit Update Procedure
Handling Firmware Update Errors
Installing Another Language
Reboot/System Setting Reset
Software Reset
System Settings and Copy Setting Reset
Downloading Stamp Data
NVRAM Data Upload/Download
Uploading Content of NVRAM to an SD card
Downloading an SD Card to NVRAM
Address Book Upload/Download
Information List
Using the Debug Log
Switching ON and Setting UP Save Debug Log
Retrieving the Debug Log from the HDD
Recording Errors Manually
Debug Log Codes
Card Save Function
Error Messages

6. Troubleshooting
Service Call
Service Call Conditions
Service Call Tables – 1
Service Call Tables – 2
Service Call Tables – 3
Service Call Tables – 4
Service Call Tables – 5
Service Call Tables – 6
Service Call Tables – 7
Service Call Tables – 8
Service Call Tables – 9
Process Control Error Conditions
Developer Initialization Result
Process Control Self-Check Result
Line Position Adjustment Result
Troubleshooting Guide
Image Quality
Line Position Adjustment
Stain on the Outputs
Stack Problem in the 1-Bin Tray
Problem at Regular Intervals
Toner End Recovery Error
Solid Image or Halftone Image Error
Faulty Cleaning
Jam Detection
Paper Jam Display
Jam Codes and Display Codes
Electrical Component Defects
Blown Fuse Conditions
Scanner Test Mode
SBU Test Mode

7. Energy Saving
Energy Save
Energy Saver Modes
Energy Save Effectiveness
Paper Save
Effectiveness of Duplex/Combine Function

Parts Catalog.