Xerox Phaser 8860 Phaser 8860MFP Service Manual and Parts List Manual


Accurate, clear and concise text, combined with detailed illustrations and photos, lists of error code, instruction and diagrams, guide you through procedure of repair, remediate, maintenance and adjustments your copier, printer or scanner.
Present manual Xerox Phaser 8860 Phaser 8860MFP contain clear instructions and procedures on how to fix the problems occurring in your equipment.
The information contained in this repair manual is necessary for the repair, but also prevention, resulting in a longer life of your equipment.
Format of the manual: PDF, makes it easy to navigate, instant download and print. English language.
To see what contain, please read table of contents:

1. SERVICE CALL PROCEDURES
Service Call Procedures
Initial Actions
Routine Maintenance Activities
Cleaning Procedures
Final Actions

2. ERROR MESSAGES AND CODES

3. IMAGE QUALITY
IQ1 IOT Image Quality Entry RAP
IQ2 Dark Streaks on Copied Image
IQ3 Voids in the Copied Image
IQ4 Skewed Copy Image
IQ6 Fuzzy Text or Image
IQ5 Copy Image is Lighter or Darker than the Original
IQ7 Copied Image Colors Do Not Match the Original
IQ8 Dark Streaks on Copied Image
IQ9 Copy Image is Skewed
IQ10 Copy Image is Lighter or Darker than the Original
IQ11 Copied Image Colors Do Not Match the Original
IQ12 Fuzzy Text or Image
IQ13 Random Light Stripes
IQ14 Predominate Light Stripes
IQ15 Smudges or Smears
IQ16 Printed Image is Too Light or Too Dark
IQ17 No Image is Printed
IQ18 Color is Uneven or Color is Wrong
IQ19 Streaks or Lines Down the Print
IQ20 Scratches or Marks Parallel to the Long Axis of Printing
IQ21 Ink on the White Portion of the Printed Page
IQ22 Fuzzy Text
IQ23 Poor Primary Color Fill
IQ24 Ghosting
IQ25 Poor Small Text Resolution
IQ26 Vertical Lines Appear Wavy
IQ27 Oil Streaks on Print
IQ28 Incomplete Image Transfer
IQ29 Ink Smears on First Side of Duplex Print
IQ30 Repeating Print Defects
IQ31 White Stripes (Pinstripes)
IQ32 Wrinkling
IQ33 Image is Offset or Cut-Off
IQ34 Poor Ink Adhesion, Poor Image Durability
IQ35 Massive Jet Loss
Analyzing Service Test Prints
Jet Substitution Mode

4. REPAIRS AND ADJUSTMENTS
Disassembly Overview
REP 1.0.1 Front Door / Tray 1 Assembly
REP 1.0.6 Output Tray (8860MFP)
REP 1.0.7 Left Side Cover (8860MFP)
REP 1.0.8 Scanner Hinges (8860MFP)
REP 1.0.9 Control Panel (8860MFP)
REP 1.0.11 Scanner Assembly (8860MFP)
REP 1.0.13 DADF Front Cover (8860MFP)
REP 1.0.15 Duplex Automatic Document Feeder (8860MFP)
REP 1.0.19 DADF Hinges (8860MFP)
REP 1.0.20 Rear Cover (8860MFP)
REP 1.0.21 Right Side Cover (8860MFP)
REP 1.1.5 Control Panel Cover (8860)
REP 1.1.6 Control Panel (8860)
REP 1.1.7 Exit Cover (8860)
REP 1.1.8 Ink Loader (8860)
REP 1.1.9 Left Side Cover (8860)
REP 1.1.10 Right Side Cover (8860)
REP 2.0.1 Ink Loader (8860MFP)
REP 2.0.2 Printhead
REP 2.0.3 Drum Assembly
REP 2.0.4 Y-Axis Belt
REP 2.0.5 Printhead Wiper Blade and Wiper Belt
REP 2.0.7 Purge Pressure Pump
REP 2.0.8 Left and Right Printhead Restraints
REP 2.0.10 Transfix Camshaft
REP 2.0.11 Drum Maintenance Camshaft
REP 2.0.12 Stripper Carriage Assembly
REP 2.0.13 Transfix Roller
REP 2.0.14 Y-Axis Spring
REP 2.0.15 Transfix Load Module
REP 2.0.16 Drum Maintenance Pivot Plate
REP 2.0.17 Preheater and Deskew Assembly
REP 2.0.21 X-Axis Bias Spring
REP 2.0.22 Preheater Lift Solenoid
REP 3.0.1 Inner Simplex Guide
REP 3.0.2 Lower Duplex Guide
REP 3.0.3 Take Away Roller
REP 3.0.4 Duplex Roller
REP 3.0.5 Upper Duplex Guide and Solenoid
REP 3.0.6 Outer Duplex Guide
REP 3.0.7 Exit Module (8860MFP)
REP 3.0.14 System Stabilizer
REP 3.0.18 Pick and Retard Rollers
REP 3.1.13 Exit Module (8860)
REP 4.0.3 Scanner Power Supply Fan (8860MFP)
REP 4.0.4 Head Maintenance Clutch
REP 4.0.5 X-Axis Motor
REP 4.0.6 Drum Fan
REP 4.0.7 Process Drive
REP 4.0.8 Exit Roller Motor (8860MFP)
REP 4.0.9 Exit Elevator Motor (8860MFP)
REP 4.0.10 Tray 2 Lift Motor Gear
REP 4.0.11 Y-Axis Motor Assembly
REP 4.0.12 Tray 1 Pick Solenoid
REP 4.0.13 Tray 2 Lift Motor
REP 4.0.14 Media Drive Assembly
REP 4.0.15 Electronics Module Cooling Fan
REP 4.0.16 Head Tilt Gear
REP 4.0.18 Fax Speaker (8860MFP)
REP 4.0.20 Head Tilt Solenoid
REP 5.0.1 Exit Module Control Board (8860MFP)
REP 5.0.2 Scanner Power Supply (8860MFP)
REP 5.0.4 Wave Amplifier
REP 5.0.5 Electronics Module
REP 5.0.7 Hard Drive
REP 5.0.8 RAM
REP 5.0.9 NVRAM
REP 5.0.13 I/O Board
REP 5.0.19 Drum Heater Relay Board
REP 5.0.24 Back Frame (8860MFP)
REP 5.0.26 FDI Board (8860MFP Option)
REP 6.0.1 Scanner Detect Sensor (8860MFP)
REP 6.0.2 Front Door and Exit Door Interlock Switches
REP 6.0.4 Drum Temperature Sensor
REP 6.0.6 Waste Tray Detect Sensor
REP 6.0.7 Paper Size Switch
REP 6.0.8 No Paper Sensor
REP 6.0.9 Paper Height Sensor
REP 6.0.11 Output Tray Full Sensor (8860MFP)
ADJ 1.15.1 DADF to Scanner Calibration (8860MFP)
ADJ 2.2.1 Printhead Parking
ADJ 2.5.1 Wiper Blade Alignment
ADJ 4.7.1 Process Drive Alignment
ADJ 4.13.1 Head Tilt Gear and Printhead Homing

5. PARTS LIST
Parts List Overview
Serial Number Format
Parts Lists
8570MFP Covers
PL 1.0 8860MFP Covers
8570 Covers
PL 1.1 8860 Covers
Imaging
PL 2.0 Imaging
8570MFP Paper Path
PL 3.0 8860MFP Paper Path
8570 Paper Path
PL 3.1 8860 Paper Path
Drive
PL 4.0 8860MFP Drive
Drive
PL 4.1 8860 Drive
8570MFP Electrical
PL 5.0 8860MFP Electrical
8570 Electrical
PL 5.1 8860 Electrical
Sensors and Actuators
PL 6.0 Sensors and Actuators
Xerox Supplies

6. DIAGNOSTIC
System Power On Process
Hidden Service Menu
Service Diagnostics
Print Engine Check Menu Tests
General Troubleshooting
Electrical Troubleshooting
DADF Malfunction
Scanner Malfunction
Control Panel Malfunction
Exit Module Malfunction
Media Path and Transport Problems
Operating System and Application Problems
Network Problems
USB Port Testing
Fax Troubleshooting
Remote Fax Does Not Ring
Remote Fax Answers Then Fails
Fax Does Not Answer
Fax Answers Then Fails
Printhead Troubleshooting Checklist
Printhead Cleaning Cycle

7. WIRING DATA
How to use the Plug/Jack Location List
Plug/Jack Locations
Wire Routing
Wiring Diagrams

8. THEORY OF OPERATION
System Overview
Image Input Terminal
System Electronics
Image Output Terminal