Xerox VersaLink B7025 B7030 B7035 Service Manual and Parts Catalog


Accurate and concise text, combined with detailed illustrations, lists of error code, instruction and diagrams, guide you through procedure of repair, remediate, maintenance and adjustments your copier, printer or scanner.
Present service manual and parts catalog Xerox VersaLink B7025 B7030 B7035 contain clear instructions and procedures on how to fix the problems occurring in your equipment.
The information contained in this repair manual is necessary for the repair, but also prevention, resulting in a longer life of your equipment.
Format of the manual: PDF, makes it easy to navigate, instant download and print. English language.
To see what contain, please read table of contents:

INTRODUCTION
About This Manual
How To Use This Manual
Change History
Mod/Tag Identification
Voltages Resistances and Tolerances
Safety Information
Health and Safety Incident reporting
Translation of Warnings

1. SERVICE CALL PROCEDURES
SCP 1 Initial Actions
SCP 2 Call Actions
SCP 3 Fault Analysis
SCP 4 Subsystem Maintenance
SCP 5 Final Actions
SCP 6 Machine Features

2. STATUS INDICATOR RAPs

3. IMAGE QUALITY
Image Quality RAPs
IQ1 Image Quality Entry RAP
IQ2 IOT IQ Defects RAP
IQ3 Residual Image (Ghosting) RAP
IQ4 Background RAP
IQ5 Toner Smears RAP
IQ6 Toner Contamination RAP
IQ7 Deletions RAP
IQ8 IOT Skew RAP
IQ9 Black or White Lines in the Process Direction RAP
IQ10 Black or White Lines in the Cross Process Direction RAP
IQ11 Mottle RAP
IQ12 Auger Marks RAP
IQ13 Magnetic Roller Pitch Banding RAP
IQ14 Regular Blank Areas in the Process Direction RAP
IQ15 Regular Toner Contamination in the Process Direction RAP
IQ16 Regular Toner Contamination in the Process Direction (Side 2) RAP
IQ17 Smear RAP
IQ18 Heavyweight Paper Smear RAP
IQ19 White Spots RAP
IQ20 Print Damage RAP
IQ21 Unfused Copy/Toner Offset RAP
IQ22 Black Prints RAP
IQ23 Blank Image RAP
IQ24 Toner Streak RAP
IQ25 Light Induced Fatigue RAP
IQ26 DADF, Document Glass and Scanner RAP
IQ27 Unacceptable Received Fax Image Quality RAP
Image Quality Specifications
IQS 1 Solid Area Density and Tone Reproduction
IQS 2 Background
IQS 3 Fusing
IQS 4 Resolution
IQS 5 Skew
IQS 6 Copy/Print Defects
IQS 7 Registration
IQS 8 Magnification

4. REPAIRS/ADJUSTMENTS
REPs 1 – Standby Power
REP 1.1 HVPS
REP 1.2 Drive PWB
REP 1.3 LVPS
REP 1.4 LVPS Assembly
REPs 2 – User Interface
REP 2.1 User Interface Assembly
REPs 3 – Machine Run Control
REP 3.1 ESS PWB
REP 3.2 ESS PWB Chassis Assembly
REP 3.3 SD Card
REPs 5 – DADF
REP 5.1 DADF Removal
REP 5.2 DADF Document Cushion
REP 5.3 DADF Front Cover
REP 5.4 DADF Rear Cover
REP 5.5 DADF PWB
REP 5.6 Upper Feeder Assembly
REP 5.7 DADF Feeder Assembly
REP 5.8 Left Counter Balance
REP 5.9 Right Counter Balance
REP 5.10 Feed/Nudger Roll Assembly
REP 5.11 Harness Guide and Wire Harness
REP 5.12 DADF Feed Motor Assembly
REP 5.13 DADF Drive Belt
REP 5.14 Document Tray
REP 5.15 Retard Chute Assembly
REP 5.16 Invert Chute Assembly
REP 5.17 DADF Takeaway Roll
REP 5.18 Sensor Bracket Assembly
REP 5.19 Retard Roll Assembly
REPs 10 – Print Transportation and Fusing
REP 10.1 Exit 1 OCT Assembly
REP 10.2 Exit 2 Roll
REP 10.3 Fuser Removal
REP 10.4 Fuser Fan Duct Assembly
REPs 12 – Integrated Office Finisher
REP 12.1 Integrated Office Finisher Removal
REP 12.2 Paddle Belts
REP 12.3 Sub Paddle Solenoid
REP 12.4 Stapler Assembly
REP 12.5 Set Clamp Home Sensor
REP 12.6 Exit Roll Assembly
REP 12.7 Nip Roll
REP 12.8 Finisher Entry Sensor
REP 12.9 Compiler Exit Sensor
REP 12.10 Main Paddle Shaft Assembly
REP 12.11 Lower Chute Assembly
REP 12.12 Entry Roll
REP 12.13 Upper Chute Assembly
REP 12.14 Finisher PWB
REP 12.15 Stacker Tray Assembly
REP 12.16 Stacker Shaft Assembly
REP 12.17 Stacker Motor
REP 12.18 Stack Sensor 1 and Stack Sensor 2
REP 12.19 Compiler Assembly
REP 12.20 Set Clamp Shaft
REP 12.21 Eject Belt
REP 12.22 Eject/Set Clamp Motor Assembly
REP 12.23 Rear Tamper Home Sensor
REP 12.24 Eject Shaft Assembly
REP 12.25 Front /Rear Tamper Motor Assembly
REP 12.26 Front Tamper Home Sensor
REP 12.27 Eject Home Sensor
REP 12.28 Stack Height Sensor
REPs 13 – Office Finisher LX
REP 13.1 H-Transport Assembly
REP 13.2 Hole Punch Assembly
REP 13.3 H-Transport Belt
REP 13.4 H-Transport Motor
REP 13.5 Finisher LX Undocking
REP 13.6 Front Cover
REP 13.7 Rear Upper Cover
REP 13.8 Rear Lower Cover
REP 13.9 Eject Cover
REP 13.10 Foot Cover
REP 13.11 Stacker Lower Cover
REP 13.12 Stacker Upper Cover
REP 13.13 Stack Height Sensors 1 and 2
REP 13.14 Sub Paddle Solenoid Assembly
REP 13.15 Stapler Move Motor
REP 13.16 Finisher Stapler Assembly
REP 13.17 Compiler Tray Assembly
REP 13.18 Crease Assembly
REP 13.19 Stacker Elevator Motor
REP 13.20 Stacker Tray
REP 13.21 Eject Belt
REP 13.22 Eject Motor Assembly
REP 13.23 Finisher PWB
REP 13.24 Finisher LVPS
REP 13.25 Eject Motor
REP 13.26 Front/Rear Tamper Motor
REP 13.27 Front/Rear Tamper Home Sensors
REP 13.28 Compiler Tray No Paper Sensor
REP 13.29 Front/Rear Carriage Assembly
REP 13.30 Booklet PWB
REP 13.31 Booklet Maker Assembly
REP 13.32 Booklet Front Cover
REP 13.33 Booklet Rear Cover
REP 13.34 Booklet Top Cover
REP 13.35 Booklet PWB Cover
REP 13.36 Booklet Left Cover
REP 13.37 Booklet Front/Rear Stapler
REP 13.38 Booklet Stapler Move Motor
REPs 28 – Covers
REP 28.1 Front Cover
REP 28.2 Inner Cover
REP 28.3 Right Cover
REP 28.4 Top Cover
REP 28.5 Upper Rear Cover
REP 28.6 Lower Rear Cover
REPs 40 – Main Drives
REP 40.1 Drive Assembly
REPs 60 – Imaging
REP 60.1 Document Glass
REP 60.2 CCD Lens Assembly
REP 60.3 Front/Rear Carriage Cables
REP 60.4 Lamp Assembly
REP 60.5 FFC LED Cable Assembly
REP 60.6 Light Guide
REP 60.7 IIT Scan Motor Assembly
REP 60.8 Print Head Assembly
REP 60.9 FFC Cable
REPs 70 – Paper Supply
REP 70.1 Tray 1 Size Sensor
REP 70.2 Bypass Tray
REP 70.3 HCF Tray
REP 70.4 HCF Undocking
REP 70.5 HCF Tray Rear Cables
REP 70.6 HCF Tray Front Cables
REP 70.7 HCF Casters
REP 70.8 HCF PWB
REP 70.9 TTM Tray 3 Lift Shaft and Brake
REP 70.10 TTM Tray 4 Lift Shaft and Brake
REP 70.11 Tray 1 Assembly
REP 70.12 Takeaway Clutch and Lock Bearing
REPs 80 – Paper Transport
REP 80.1 Tray 1 Feeder Assembly
REP 80.2 Tray 1 Feed/Retard/Nudger Roll
REP 80.3 Tray 2 Feeder Assembly (1TM)
REP 80.4 1TM PWB
REP 80.5 1TM Takeaway Motor
REP 80.6 Tray 2 Feed/Retard/Nudger Roll (1TM)
REP 80.7 Tray 2 Feeder Assembly (3TM)
REP 80.8 Tray 3 Feeder Assembly (3TM)
REP 80.9 Tray 4 Feeder Assembly (3TM)
REP 80.10 3TM PWB
REP 80.11 3TM Takeaway Motor
REP 80.12 Tray 2/3/4 Feed/Retard/Nudger Roll (3TM)
REP 80.13 STM PWB
REP 80.14 STM Takeaway Motor
REP 80.15 Tray 2 Feed/Retard/Nudger Roll (STM)
REP 80.16 Bypass Tray Nudger/Feed Roll
REP 80.17 Bypass Tray Retard Pad
REP 80.18 L/H Cover
REP 80.19 Registration Transport Assembly
REP 80.20 Registration Roll
REP 80.21 HCF Feeder
REP 80.22 HCF Feed, Nudger and Retard Rolls
REP 80.23 HCF Feed Shaft Assembly
REP 80.24 HCF Retard Lever Spring
REP 80.25 HCF Nudger Bracket/Nudger Lever/Torsion Spring
REP 80.26 HCF Takeaway Roll
REP 80.27 HCF Feed/Lift Motor
REP 80.28 TTM Drive Belt
REP 80.29 Tray 4 Lower Feed Chute (TTM)
REP 80.30 TTM Chute
REP 80.31 Tray 4 Upper Feed Chute (TTM)
REP 80.32 Tray 4 Transport Assembly Nip Rolls (TTM)
REP 80.33 Tray 2 Feeder Assembly (TTM)
REP 80.34 Tray 3 Feeder Assembly (TTM)
REP 80.35 Tray 4 Feeder Assembly (TTM)
REP 80.36 Tray 2 Feed Out Sensor (TTM)
REP 80.37 Takeaway Motor 2 Assembly (TTM)
REP 80.38 Tray 2 and 3 Feed/Retard/Nudger Roll (TTM)
REP 80.39 Tray 4 Feed/Retard/Nudger Roll (TTM)
REP 80.40 Transfer Gear (TTM)
REP 80.41 TTM Takeaway Rolls and Bearings
REP 80.42 TTM PWB
REPs 90 – Xerographics
REP 90.1 Dispenser Pipe Unit
REP 90.2 Dispenser Pipe Assembly
REP 90.3 BTR Assembly
REP 90.4 Drum Cartridge
REP 90.5 Reclaim Pipe Assembly
REP 90.6 AC Housing Assembly
ADJs 5 – DADF
ADJ 5.1 DADF Lead Edge Skew
ADJ 5.2 DADF Side Edge Registration
ADJ 5.3 DADF Lead Edge Registration
ADJs 13 – Finisher
ADJ 13.1 Hole Punch Position
ADJ 13.2 Booklet Folding and Staple Position
ADJs 60 – Imaging
ADJ 60.1 Full/Half Rate Carriage Position Adjustment
ADJ 60.2 IIT Lead Edge Registration
ADJ 60.3 IIT Side Edge Registration
ADJ 60.4 IIT Image Ratio
ADJ 60.5 Optics Cleaning Procedure
ADJ 60.6 CDD Lens Optical Axis Correction
ADJ 60.7 Image Position
ADJs 90 – Xerographics
ADJ 90.1 Edge Erase
ADJ 90.2 Marking Refresh

5. PARTS LISTS
PL 1 – Standby Power
PL 1.05 Electrical Front Upper
PL 1.10 Electrical Lower Rear
PL 1.15 GFI Breaker
PL 2 – User Interface
PL 2.05 User Interface
PL 3 – Machine Run Control
PL 3.05 Control Unit
PL 3.10 ESS PWB Chassis Components
PL 5 – Document Transportation
PL 5.05 DADF Accessory
PL 5.10 DADF Components
PL 5.15 DADF Base Frame
PL 5.20 Upper Feeder
PL 5.25 Feed Roll Nudger Roll Assembly
PL 5.30 DADF Feed Motor and Harness Guide
PL 5.35 DADF Feeder Rear Frame (W/O TAG 002)
PL 5.36 DADF Feeder Rear Frame (W/TAG 002)
PL 5.40 DADF Feeder Front Frame
PL 5.45 DADF Tray and Chute
PL 5.50 DADF Roller and Sensor Bracket
PL 5.55 Document Tray
PL 5.60 Invert Chute
PL 5.65 Retard Chute
PL 5.70 Sensor Bracket
PL 10 – Print Transportation and Fusing
PL 10.05 Fuser
PL 10.10 Exit 1
PL 10.15 Exit 1 Base Assembly
PL 10.20 Exit 2 (1 of 3)
PL 10.21 Exit 2 (2 of 3)
PL 10.22 Exit 2 (3 of 3)
PL 12 – Integrated Office Finisher
PL 12.05 Integrated Office Finisher (1 of 2)
PL 12.06 Integrated Office Finisher (2 of 2)
PL 12.10 Integrated Office Finisher Base Assembly (1 of 5)
PL 12.11 Integrated Office Finisher Base Assembly (2 of 5)
PL 12.12 Integrated Office Finisher Base Assembly (3 of 5)
PL 12.13 Integrated Office Finisher Base Assembly (4 of 5)
PL 12.14 Integrated Office Finisher Base Assembly (5 of 5)
PL 12.20 Integrated Office Finisher Stacker Tray Assembly
PL 12.25 Integrated Office Finisher Compile Assembly (1 of 2)
PL 12.26 Integrated Office Finisher Compile Assembly (2 of 2)
PL 13 – Office Finisher LX
PL 13.05 H-Transport Assembly (1 of 5)
PL 13.06 H-Transport Assembly (2 of 5)
PL 13.07 H-Transport Assembly (3 of 5)
PL 13.08 H-Transport Assembly (4 of 5)
PL 13.09 H-Transport Assembly (5 of 5)
PL 13.10 Office Finisher LX Covers
PL 13.15 Office Finisher LX Stacker
PL 13.20 Office Finisher LX Stapler
PL 13.25 Office Finisher LX Ejector (1 of 5)
PL 13.26 Office Finisher LX Ejector (2 of 5)
PL 13.27 Office Finisher LX Ejector (3 of 5)
PL 13.28 Office Finisher LX Ejector (4 of 5)
PL 13.29 Office Finisher LX Ejector (5 of 5)
PL 13.35 Office Finisher LX Exit and Folder Assembly
PL 13.40 Office Finisher LX Folder Assembly
PL 13.45 Office Finisher LX Folder Electrical
PL 13.50 Office Finisher LX Booklet Cover
PL 13.55 Office Finisher LX Booklet Stapler Assembly
PL 13.60 Office Finisher LX Booklet Front Stapler Assembly
PL 13.65 Office Finisher LX Booklet Rear Stapler Assembly
PL 13.70 Office Finisher LX Booklet Electrical
PL 20 – Fax
PL 20.05 Fax
PL 25 – Accessories
PL 25.05 Convenience Stapler
PL 26 – Consumables and Tools
PL 26.05 Consumables and Tools
PL 28 – Covers
PL 28.05 Covers (1 of 2)
PL 28.06 Covers (2 of 2)
PL 31 – Maintenance/Installation/Removal Kits
PL 31.05 Maintenance / Installation / Removal Kits
PL 31.10 1 Line Fax Kits
PL 31.15 3 Line Fax Kits
PL 40 – Drive Assembly
PL 40.05 Drive Assembly
PL 40.10 Drive Component
PL 40.15 NOHAD
PL 60 – Imaging
PL 60.05 IIT Covers
PL 60.10 CCD Lens Assembly/Document Glass
PL 60.15 Full/Half Rate Carriage/Carriage Cable
PL 60.20 Full Rate Carriage
PL 60.25 Half Rate Carriage
PL 60.30 Motor/Transport PWB
PL 60.35 LPH
PL 70 – Paper Supply
PL 70.05 Tray 1
PL 70.10 Tray Component
PL 70.15 1TM (1 of 3)
PL 70.16 1TM (2 of 3)
PL 70.17 1TM (3 of 3)
PL 70.20 3TM (1 of 4)
PL 70.21 3TM (2 of 4)
PL 70.22 3TM (3 of 4)
PL 70.23 3TM (4 of 4)
PL 70.25 STM (1 of 4)
PL 70.26 STM (2 of 4)
PL 70.27 STM (3 of 4)
PL 70.28 STM (4 of 4)
PL 70.30 Bypass Tray
PL 70.35 Bypass Tray Components
PL 70.40 Bypass Tray Lower Feeder
PL 70.45 HCF Assembly
PL 70.50 HCF (1 of 2)
PL 70.51 HCF (2 of 2)
PL 70.55 HCF Top Cover Assembly
PL 70.60 HCF Electrical and Rails
PL 70.65 TTM (1 of 3)
PL 70.66 TTM (2 of 3)
PL 70.67 TTM (3 of 3)
PL 70.70 TTM Left Cover Assembly
PL 70.75 TTM Front Support
PL 70.80 TTM Size Sensing
PL 70.85 TTM Drive Components
PL 70.90 TTM Electrical
PL 70.95 TTM Castors
PL 70.100 Envelope Tray
PL 80 – Paper Transport
PL 80.05 Tray 1 Feeder
PL 80.10 Tray 1 Feeder Assembly (1 of 2)
PL 80.11 Tray 1 Feeder Assembly (2 of 2)
PL 80.15 1TM Feeder
PL 80.20 Tray 2, 3 and 4 Feeder Assembly (1 of 2)
PL 80.25 Tray 2, 3 and 4 Feeder Assembly (2 of 2)
PL 80.30 3TM Feeders
PL 80.35 STM Feeder
PL 80.40 LH Transport Components
PL 80.45 LH Transport Assembly
PL 80.50 Duplex LH Cover Component
PL 80.55 Registration
PL 80.60 HCF Feeder (1 of 3)
PL 80.61 HCF Feeder (2 of 3)
PL 80.62 HCF Feeder (3 of 3)
PL 80.65 TTM Tray 2 and 3 Feeders
PL 80.70 TTM Tray 4 Feeder
PL 90 – Xerographics
PL 90.05 Toner Cartridge, Dispenser
PL 90.10 Dispenser Component
PL 90.15 BTR Roll
PL 90.20 Xerographic Components

6. GENERAL PROCEDURES/INFORMATION
GP 1 to GP 9
GP 1 Diagnostics Entry
GP 2 Fault Codes and History Files
GP 3 Device Information
GP 4 Machine Software
GP 5 Miscellaneous Checks
GP 6 How to Check a Motor
GP 7 How to Check a Sensor
GP 8 How to Check a Solenoid or Clutch
GP 9 How to Check a Switch
GP 10 to GP 19
GP 10 How to Switch Off the Machine or Switch On the Machine
GP 11 How to Safely Lift or Move Heavy Modules
GP 12 Machine Lubrication
GP 13 Network Clone Procedure
GP 14 Printing Reports
GP 15 Paper and Media Size Specifications
GP 16 Installation Space Requirements
GP 17 Electrical Power Requirements
GP 18 Environmental Data
GP 19 Obtaining Audit and Device Logs
GP 20 to GP 31
GP 20 First Copy/Print Out Time and Power On Time
GP 21 Restriction of Hazardous Substances (RoHS)
GP 22 Special Boot Modes
GP 23 Customer Administration Tools
GP 24 How to Set the Date and Time
GP 25 Ethernet Crossover Cable Setup
GP 26 Replacement Dongle Process
GP 27 Billing Plan/Region Conversion Process
GP 28 Billing Impression Mode Change Process
GP 29 System Administrator Password Reset
GP 30 How to Print the Fax Reports
GP 31 Print/Copy Orientation Definitions
GPs 40 to 41
GP 40 Glossary of Terms, Acronyms and Abbreviations
GP 41 Foreign Device Interface Setup
dC118 to dC131
Change Tags
Tags/MODs
ESS Tags

7. WIRING DATA
Plug/Jack Location List
PJ Locations
Wiring Diagrams
Wiring Diagrams
Block Schematic Diagrams (BSDs)
Block Schematic Diagrams (BSDs)

8. PRODUCT TECHNICAL OVERVIEW
System Overview
Main Power
User Interface
Machine Run Control
Main Drives and Cooling
DADF
Imaging
Paper Supply and Feed
Paper Transport
Xerographics
Fusing/Copy Transportation
Integrated Office Finisher
Office Finisher LX

Xerox VersaLinkB7025 VersaLinkB7030 VersaLinkB7035 VL 7025 7030 7035