Xerox WorkCentre WC 5325 WC 5330 WC 5335 Service Manual and Parts Catalog


Accurate, clear and concise text, combined with detailed illustrations, lists of error code, instruction and diagrams, guide you through procedure of repair, remediate, maintenance and adjustments your copier, printer or scanner.
Present manual Xerox WorkCentre 5325 WorkCentre 5330 WorkCentre 5335 contain clear instructions and procedures on how to fix the problems occurring in your equipment.
The information contained in this repair manual is necessary for the repair, but also prevention, resulting in a longer life of your equipment.
Format of the manual: PDF, makes it easy to navigate, instant download and print. English language.
To see what contain, please read table of contents:

INTRODUCTION
About this Manual
Organization
How to Use this Documentation
Symbology and Nomenclature
Translated Warnings

1. SERVICE CALL PROCEDURES
Service Call Procedures
Initial Actions
Call Flow
Detailed Maintenance Activities (HFSI)
Cleaning Procedures
Final Actions

2. STATUS INDICATOR RAPs

3. IMAGE QUALITY
Image Quality RAPs
IQ1 IOT Image Quality Entry RAP
IQ2 IIT Image Quality Entry RAP
IQ3 Low Image Density RAP
IQ4 Wrinkled Image RAP
IQ5 Residual Image (Ghosting) RAP
IQ6 Background RAP
IQ7 Deletion RAP
IQ8 Skew/Misregistration RAP
IQ9 Process Direction Bands, Streaks and Smears RAP
IQ10 Unfused Copy/Toner Offset RAP
IQ11 Repeating Bands, Streaks, Spots and Smears RAP
IQ12 Mottle RAP
IQ13 Spots RAP
IQ14 Black Prints RAP
IQ15 Blank Image RAP
Copy Quality Specifications
Copy Quality Specifications
IQS1 Solid Area Density Specification
IQS2 Uniformity Specification
IQS3 Exposure Level Specification
IQS4 Lead Edge Registration Specification
IQS5 Side Edge Registration Specification
IQS6 Skew Specification
IQS7 Lead Edge Deletion Specification
IQS8 Trail Edge Deletion Specification
IQS9 Side Edge Deletion Specification
IQS10 Resolution Specification
IQS11 Skips And Smears Specification
IQS12 Magnification Specification
IQS13 Background Specification
Defect Samples
Image Defect Samples
Auger Mark
Strobing (28mm or 14mm Pitch Density)
White Streaks (Process Direction)
Black Bands
Toner Contamination
Toner Splattering
White Spots (Irregular)
Transparency Offset (80mm Pitch Ghosts)
Regular Blanks In Process Direction (Spots, Streaks, Bands etc.)
Regular Toner Contamination In Process Direction (Spots, Streaks, Bands etc.)
Regular Toner Contamination In Process Direction (Side 2)
Transparency Blocking
Moire Due To Interference With Copy Original
Light Background Due To Auto Exposure In Copies Of Originals With Frames
Fluctuation In Auto Exposure Values For Copies Of Originals Of Medium Density
Gradation Jump In Text & Photo Mode For 100 lpi Photo Originals
CVT (Constant Velocity Transport) Scan Streaks
Defects Related To Scan Print
Moire In Text Mode (Fine) B/W Scan/Fax For 133 lpi Originals
Black Discoloration Around White Texts In Medium Density Background

4. REPAIRS & ADJUSTMENTS
REPAIRS
3. ESS – MCU PWBs
REP 3.1 HDD
REP 3.2 ESS Chassis Assembly
REP 3.3 ESS PWB
REP 3.4 AC Driver PWB
REP 3.5 MCU PWB
REP 3.6 Main LVPS
4. Main Drive
REP 4.1 Main Drive
5. DADF
REP 5.1 DADF
REP 5.2 DADF Platen Cushion
REP 5.3 DADF Front Cover
REP 5.4 DADF Rear Cover
REP 5.5 DADF Feeder Assembly
REP 5.6 DADF PWB
REP 5.7 Left Counter Balance
REP 5.8 Right Counter Balance
REP 5.9 DADF Document Tray
REP 5.10 Top Cover
REP 5.11 Harness Guide and Wire Harness
REP 5.12 DADF Registration Motor
REP 5.13 DADF Feed Motor
REP 5.14 Registration Chute
REP 5.15 Retard Chute
REP 5.16 Takeaway Roll
REP 5.17 Sensor Bracket
REP 5.18 Nudger Roll, Feed Roll
REP 5.19 Retard Roll
6. IIT/Scanner
REP 6.1 Platen Cushion
REP 6.2 ROS Assembly
REP 6.3 Platen Glass
REP 6.4 CCD Lens Assembly
REP 6.5 Front/Rear Carriage Cable
REP 6.6 LED Lamp PWB
REP 6.7 Lamp Wire Harness
REP 6.8 Light Guide
REP 6.9 Carriage Motor
REP 6.10 IIT PWB
REP 6.11 Control Panel Assembly
7. Paper Trays
REP 7.1 Paper Trays 1, 2, 3, and 4 Assembly
REP 7.2 MSI Assembly
REP 7.3 Tray 3 Cable
REP 7.4 Tray 4 Cable
8. Paper Feeders
REP 8.1 Tray 1 Feeder Assembly
REP 8.2 Tray 2 Feeder Assembly
REP 8.3 Tray 3 Feeder Assembly
REP 8.4 Tray 4 Feeder Assembly
REP 8.5 Feed, Nudger, Retard Roll
REP 8.6 MSI Feed Roll
REP 8.7 Takeaway Motor Assembly
9. Xerographics
REP 9.1 Xerographic Cartridge Guide Assembly
REP 9.2 Xerographic Interlock Switch
REP 9.3 Humidity / Temperature Sensor
REP 9.4 HVPS
REP 9.5 Toner Cartridge Guide
REP 9.6 Toner Dispense Motor
10 Duplex
REP 10.1 Duplex Motor
REP 10.2 Duplex Sensor
REP 10.3 Fuser
REP 10.4 Fuser Exit Sensor
REP 10.5 Exit 2 Transport Assembly
REP 10.6 Exit 2 Guide Assembly / Exit Gate
REP 10.7 Exit 2 Sensor / Exit Gate Solenoid
REP 10.8 Left Hand Chute Interlock Switch
REP 10.9 Exit 2 Motor
REP 10.10 Offset Motor
REP 10.11 OTC Home Position Sensor
REP 10.12 Registration Transport
12. Integrated Finisher
REP 12.1 Integrated Office Finisher
REP 12.2 Paddle Belt
REP 12.3 Sub Paddle Solenoid
REP 12.5 Staple Assembly
REP 12.6 Set Clamp Home Sensor
REP 12.7 Exit Roll Assembly
REP 12.8 Pinch Roll
REP 12.9 Finisher Entrance Sensor
REP 12.10 Compiler Exit Sensor
REP 12.11 Main Paddle Shaft Assembly
REP 12.12 Lower Chute Assembly
REP 12.13 Entrance Roll Assembly
REP 12.14 Upper Chute Assembly
REP 12.15 Finisher PWB
REP 12.16 Stacker Tray Assembly
REP 12.17 Stacker Shaft Assembly
REP 12.18 Stacker Motor
REP 12.19 Stacker Sensor
REP 12.20 Compiler Assembly
REP 12.21 Set Clamp Shaft
REP 12.22 Eject Belt
REP 12.23 Eject/Set Clamp Motor Assembly
REP 12.24 Rear Tamper Home Sensor
REP 12.25 Eject Shaft Assembly
REP 12.26 Front /Rear Tamper Motor Assembly
REP 12.27 Front Tamper Home Sensor
REP 12.28 Eject Clamp Home Sensor
REP 12.29 Stack Height Sensor
13. Office Finisher LX
REP 13.1 H-Transport Assembly (Office Finisher LX)
REP 13.2 Hole Punch Assembly (Office Finisher LX)
REP 13.3 H-Transport Belt (Office Finisher LX)
REP 13.4 H-Transport Motor (Office Finisher LX)
REP 13.5 Finisher LX Undocking
REP 13.6 Front Cover Assembly (Office Finisher LX)
REP 13.7 Rear Upper Cover (Office Finisher LX)
REP 13.8 Rear Lower Cover (Office Finisher LX)
REP 13.9 Eject Cover (Office Finisher LX)
REP 13.10 Foot Cover (Office Finisher LX)
REP 13.11 Stacker Lower Cover (Office Finisher LX)
REP 13.12 Stacker Upper Cover (Office Finisher LX)
REP 13.13 Stack Height Sensors 1 and 2 (Office Finisher LX)
REP 13.14 Sub Paddle Solenoid Assembly (Office Finisher LX)
REP 13.15 Stapler Motor (Office Finisher LX)
REP 13.16 Finisher Stapler Assembly (Office Finisher LX)
REP 13.17 Compiler Tray Assembly (Office Finisher LX)
REP 13.18 Crease Assembly (Office Finisher LX)
REP 13.19 Stacker Elevator Motor (Office Finisher LX)
REP 13.20 Stacker Tray (Office Finisher LX)
REP 13.21 Eject Belt (Office Finisher LX)
REP 13.22 Eject Motor Assembly (Office Finisher LX)
REP 13.23 Finisher PWB (Office Finisher LX)
REP 13.24 Finisher LVPS (Office Finisher LX)
REP 13.25 Eject Motor (Office Finisher LX)
REP 13.26 Front/Rear Tamper Motor (Office Finisher LX)
REP 13.27 Front/Rear Tamper Home Sensors (Office Finisher LX)
REP 13.28 Compiler No Paper Sensor (Office Finisher LX)
REP 13.29 Front/Rear Carriage Assembly (Office Finisher LX)
REP 13.30 Booklet PWB (Office Finisher LX)
REP 13.31 Booklet Maker Assembly (Office Finisher LX)
REP 13.32 Booklet Front Cover (Office Finisher LX)
REP 13.33 Booklet Rear Cover (Office Finisher LX)
REP 13.34 Booklet Top Cover (Office Finisher LX)
REP 13.35 Booklet PWB Cover (Office Finisher LX)
REP 13.36 Booklet Left Cover (Office Finisher LX)
REP 13.37 Booklet Front/Rear Stapler (Office Finisher LX)
REP 13.38 Booklet Stapler Move Motor (Office Finisher LX)
19. High Capacity Feeder
REP 19.1 HCF Tray 6
REP 19.2 HCF Feeder
REP 19.3 HCF Undocking
REP 19.4 HCF Tray Cables
REP 19.5 HCF Feed, Nudger, Retard Rolls
REP 19.6 HCF Feed Shaft
REP 19.7 HCF Retard Lever Spring
REP 19.8 HCF Nudger Bracket/Nudger Lever/Torsion Spring
REP 19.9 HCF Casters
REP 19.10 HCF Takeaway Roll
REP 19.11 HCF PWB
REP 19.12 HCF Feed Motor
ADJUSTMENTS
5. DADF ADJs
ADJ 5.1 DADF Lead-Skew Adjustment
ADJ 5.2 DADF Side Registration
ADJ 5.3 DADF Original Detection Correction (Size Detection Auto-Correction)
ADJ 5.4 DADF Lead Edge Registration
6. IIT ADJs
ADJ 6.1 Optical Axis Correction
ADJ 6.2 Full/Half Rate Carriage Position Adjustment
ADJ 6.3 IIT Lead Edge Registration
ADJ 6.4 IIT Side Registration
ADJ 6.5 IIT Vertical/Horizontal Reduce/Enlarge
ADJ 6.6 IIT Calibration
ADJ 6.7 DADF Original Detection Correction (Size Detection Auto-Correction)
ADJ 6.9 UI Touch Panel Alignment
9. Xerographic Electrical ADJs
ADJ 9.1 Max Setup
ADJ 9.4 Adjust Toner Density
ADJ 9.10 IOT Lead Edge/Side Edge Registration
ADJ 9.11 Edge Erase Value Adjustment
12. Finisher ADJs
ADJ 12.1 Finisher LX Hole Punch Position
ADJ 12.2 Finisher LX Booklet Crease/Staple Position

5. PARTS LIST
Overview
Introduction
Subsystem Information
Symbology
Parts Lists
1. IIT
PL 1.1 IIT Covers
PL 1.2 CCD Lens Assembly/Platen Glass
PL 1.3 Full/Half Rate Carriage
PL 1.4 Full Rate Carriage
PL 1.5 CCD Lens Base Plate
PL 1.6 Motor/Transport PWB
PL 1.7 Control Panel
PL 1.9 Convenience Stapler
2. ROS
PL 2.1 ROS
3. DRIVE
PL 3.1 Main Drive (1 of 2)
PL 3.2 Main Drive (2 of 2)
4. NOHAD
PL 4.1 NOHAD
6. Transfer
PL 6.1 Transfer
7. Fusing
PL 7.1 Fusing
8. Xerographic/Development
PL 8.1 CRU, Toner Cartridge
PL 8.2 Toner System
9. Feeder/Tray 1/2
PL 9.1 Tray 1/2 Assembly
PL 9.2 Tray 1/2 (1 of 2)
PL 9.3 Tray 1/2 (2 of 2)
PL 9.4 Tray Feeder 1/2 Assembly
PL 9.5 Feeder 1/2 Assembly (1 of 2)
PL 9.6 Feeder 1/2 Assembly (2 of 2)
PL 9.7 Tray 1/2 Feed Roll, Nudger Roll, Retard Roll
9. Envelope Tray
PL 9.8 Envelope Tray Assembly
10. HCF
PL 10.1 HCF Unit
PL 10.2 HCF Tray 6 (1 of 2)
PL 10.3 HCF Tray 6 (2 of 2)
PL 10.4 HCF Feeder (1 of 3)
PL 10.5 HCF Feeder (2 of 3)
PL 10.6 HCF Feeder (3 of 3)
PL 10.7 HCF Top Cover Unit
PL 10.8 HCF Electrical and Rail
11. Tray Module (TTM)
PL 11.1 Tray Module (TTM) (Option)
PL 11.2 Tray 3/4 Assembly
PL 11.3 Tray 3 Assembly (1 of 2)
PL 11.4 Tray 3 Assembly (2 of 2)
PL 11.5 Tray 4 Assembly (1 of 2)
PL 11.6 Tray 4 Assembly (2 of 2)
PL 11.7 Tray 3/4 Feeder Assembly, T/A Roll Assembly
PL 11.8 Tray 3/4 Feeder Assembly (1/2)
PL 11.9 Tray 3/4 Feeder Assembly (2/2)
PL 11.10 Tray 3/4 Feed/Nudger/Retard Roll
PL 11.11 Tray 3/4 Transport Assembly
PL 11.12 Tray 3/4 Switch Assembly
PL 11.13 Wire Harness
PL 11.14 TM Drive
PL 11.15 Takeaway Motor Assembly
PL 11.16 Cover
PL 11.17 L/H Cover Assembly
13. MSI
PL 13.1 MSI Assembly
PL 13.2 Lower Frame Assembly
PL 13.3 MSI Tray Assembly
14. Duplex/BTR
PL 14.1 L/H Cover Assembly, Duplex Unit
PL 14.2 L/H Chute Assembly
PL 14.3 L/H Frame Assembly
PL 14.4 Duplex Assembly
15. Registration
PL 15.1 Registration (1of2)
PL 15.2 Registration (2of2)
17. Exit
PL 17.1 Exit 1
PL 17.2 Exit 2
PL 17.3 Exit 2 Chute Assembly
PL 17.4 Exit 2 Transport Assembly (1of2)
PL 17.5 Exit 2 Bracket Rear Assembly
PL 17.6 Exit 2 Guide Assembly (2of2)
18. Electrical
PL 18.1 Electrical (1of2)
PL 18.2 Electrical (2of2)
PL 18.3 AC Chassis Assembly
PL 18.4 IOT Wire Harness
PL 18.5 FAX Unit
19. Cover
PL 19.1 Cover-Front, Left
PL 19.2 Cover-Rear, Right
22. Integrated Office Finisher
PL 22.1 Finisher Assembly (Part 1 of 2)
PL 22.2 Finisher Assembly (Part 2 of 2)
PL 22.3 Stacker Base Assembly (Part 1 of 5)
PL 22.4 Stacker Base Assembly (Part 2 of 5)
PL 22.5 Stacker Base Assembly (Part 3 of 5)
PL 22.6 Stacker Base Assembly (Part 4 of 5)
PL 22.7 Stacker Base Assembly (Part 5 of 5)
PL 22.8 Stacker Tray Assembly
PL 22.9 Compile Assembly (Part 1 of 2)
PL 22.10 Compile Assembly (Part 2 of 2)
23. Office Finisher LX
PL 23.1 H – Transport Assembly (1 of 5)
PL 23.2 H – Transport Assembly (2 of 5)
PL 23.3 H – Transport Assembly (3 of 5)
PL 23.4 H – Transport Assembly (4 of 5)
PL 23.5 H – Transport Assembly (5 of 5)
PL 23.6 Finisher Covers
PL 23.7 Finisher Stacker
PL 23.8 Finisher Stapler
PL 23.9 Finisher Eject (1 of 5)
PL 23.10 Finisher Eject (2 of 5)
PL 23.11 Finisher Eject (3 of 5)
PL 23.12 Finisher Eject (4 of 5)
PL 23.13 Finisher Eject (5 of 5)
PL 23.14 Finisher Exit/Folder Assembly
PL 23.15 Folder Assembly
PL 23.16 Finisher Electrical
PL 23.17 Booklet Cover
PL 23.18 Booklet Stapler Assembly
PL 23.19 Booklet Front Stapler Assembly
PL 23.20 Booklet Rear Stapler Assembly
PL 23.21 Booklet Electrical
35. ESS
PL 35.1 ESS (1/3)
PL 35.2 ESS (2/3)
PL 35.3 ESS (3/3)
51. DADF
PL 51.1 DADF Accessory
PL 51.2 Covers, PWB
PL 51.3 Base Frame
PL 51.4 Document Tray
PL 51.5 DADF Drives (1 of 2)
PL 51.6 DADF Drives (2 of 2)
PL 51.7 Front Belt
PL 51.8 Registration, Retard, Invert, Output Chutes
PL 51.9 Roll, Sensor Bracket
PL 51.10 Document Tray
PL 51.11 Top Cover
PL 51.12 Upper Feeder
PL 51.13 Registration Chute
PL 51.14 Retard Chute
PL 51.15 Invert Chute
PL 51.16 Output Chute
PL 51.17 Sensor Bracket
Common Hardware
Common Hardware
Part Number Index

6. GENERAL PROCEDURES & INFORMATION
Tools & Diagnostics
UI Diagnostics
Entering and Exiting Service Rep. Mode
Accessing UI Diagnostics
Printing CSE Reports
Date / Time
Software Options
NVM Read/Write
System Registration Adjustment
Tray 5 Guide Adjustment
Initialize Hard Disk
Print Test Patterns
MAX Setup
IIT Calibration
Delete All Data
Initialize NVM
Component Control
Analog Monitor
Hard Disk Failure Prediction Test
Machine ID/Billing Data
HFSI Counters
Jam Counter
Failure Counter
Shutdown History
ADF Independent Operation
Power On Self Test
USB Key
Delete All Certificates / Initialize Settings
General Procedures
GP 1 Network Printing Simulation
GP 2 System Administration Login Reset
GP 3 Initialization Kit Installation
GP 4 Intermittent Problem RAP
GP 5 Software Options
GP 6 Software Version
GP 9 Entering Admin Mode
GP 10 Replacing Billing PWB’s
GP 11 Foreign Device Interface Setup
GP 13 Fax Diagnostics
GP 14 Special Boot Modes
GP 15 Setting Country Code
GP 16 Downloading Software from USB Flash Drive
GP 17 SMart eSolutions
GP 19 Boot Sequence
GP 20 Long Boot Diagnostic Tests
GP 21 Common Access Card Servicing
General Information
Space Requirements
Product Specs
Common Tools
Product Tools and Test Patterns
Cleaning Materials
CRUs and Consumables
Glossary of Terms
Change Tags
Change Tags

7. WIRING DATA
Plug/Jack Locations
Plug/Jack Locations
IOT Plug/Jack Illustrations
Integrated Office Finisher Plug/Jack Illustrations
Office Finisher LX Plug/Jack Illustrations
HCF Plug/Jack Illustrations
Wirenets
IOT wirenets
IIT/DADF Wirenets
Integrated Finisher Wirenets
LX Finisher Wirenets
Block Schematic Diagrams (BSDs)
Block Schematic Diagrams (BSDs)
Chain 1 – Input Power
Chain 2 – User Interface
Chain 3 – Machine Run Control
Chain 4 – Drives
Chain 5 – Document Input
Chain 6 – Scanning and Image Input
Chain 7 – Paper Supply
Chain 8 – Paper Feed
Chain 9 – Xerographics and Marking
Chain 10 – Fusing and Post-Fuser Transport
Chain 12 – Integrated Office Finisher
Chain 12 – Office Finisher LX
Chain 16
Chain 34

WC-5325 WC-5330 WC-5335 WC5325 WC5330 WC5335 centre center WC 5325 WC 5330 WC 5335