Xerox WorkCentre 5632/5645/5655/5665/5675/5687 Service Manual and Parts List Manual


Accurate, clear and concise text, combined with detailed illustrations, lists of error code, instruction and diagrams, guide you through procedure of repair, remediate, maintenance and adjustments your copier, printer or scanner.
Present manual Xerox WorkCentre 5632/5645/5655/5665/5675/5687 contain clear instructions and procedures on how to fix the problems occurring in your equipment.
Format of the manual: PDF, makes it easy to navigate, instant download and print. English language.
To see what contain, please read table of contents:

1. INTRODUCTION
About This Manual
How To Use This Manual
Mod / Tag Identification
Voltages Resistances and Tolerances
Safety Information
Health and Safety Incident reporting
Translation of Warnings

2. STATUS INDICATOR RAPs

3. IMAGE QUALITY
Image Quality RAPs
IQ1 Image Quality Entry RAP
IQ2 Defects RAP
IQ3 Xerographic RAP
IQ4 Fuser Module RAP
IQ5 Print Damage RAP
IQ6 Narrow Bands RAP
IQ7 DADH, Document Glass and Scanner RAP
IQ8 Skew RAP
IQ9 Unacceptable Received Facsimile Image Quality RAP
IQ10 Image Quality Improvement RAP
Image Quality Specifications
IQS 1 Solid Area Density
IQS 2 Background
IQS 3 Fusing
IQS 4 Resolution
IQS 5 Skew
IQS 6 Copy / Print Defects
IQS 7 Registration
IQS 8 Magnification

4. REPAIRS/ADJUSTMENTS
REPs 1 – Standby Power
REP 1.1 Power and Control Assembly
REP 1.2 Wiring Harness Repairs
REP 1.3 Molex SL Connectors
REP 1.4 Male Hirose DF1B Connectors
REP 1.5 AMP EI Connectors
REP 1.6 Hirose DF11 Connectors
REP 1.7 AMP CT Connectors
REP 1.8 Door Interlock Switch
REP 1.9 LVPS and Base Module
REP 1.10 HVPS
REP 1.11 Molex Mini-Fit Junior Connectors
REPs 2 – User Interface
REP 2.1 User Interface Assembly
REP 2.2 User Interface Touch Screen
REP 2.3 User Interface PWB
REPs 3 – Machine Run Control
REP 3.1 IOT PWB
REP 3.2 Image Processing Module PWB’s
REP 3.3 Image Processing PWB Software Module
REPs 4 – Main Drives
REP 4.1A Main Drive Module (32-55 ppm)
REP 4.1B Main Drive Module (65-87 ppm)
REP 4.2A Main Drive PWB (32-55 ppm)
REP 4.2B Main Drive PWB (65-87 ppm)
REP 4.3A Main Drive Belt, Drive Gears and Idlers (32-55 ppm)
REP 4.3B Main Drive Belts, Drive Gears and Idlers (65-87 ppm)
REP 4.4 Photoreceptor Drive Gear
REPs 5 – DADH
REP 5.1 Top Cover Assembly
REP 5.2 Top Access Cover Assembly
REP 5.3 Feed Assembly
REP 5.4 Input Tray Assembly
REP 5.5 Baffle Assembly
REP 5.6 Takeaway Roll Assembly
REP 5.7 Duplex Solenoid
REP 5.8 Takeaway and CVT Sensor
REP 5.9 Length Detect Sensors
REP 5.10 Registration Sensor
REP 5.11 Exit Sensor
REP 5.12 DADH Counterbalance
REP 5.13 Exit Roll Assembly
REP 5.14 Feed Roll Assembly
REP 5.15 Duplex Gate, CVT Roll and CVT Motor, Drive Belt
REP 5.16 Document Width Sensor
REP 5.17 Input Tray Static Eliminator
REP 5.18 Exit Roll Idler
REP 5.19 DADH Removal
REP 5.20 Mylar Guide Strip
REPs 6 – ROS
REP 6.1 ROS
REPs 7 – Paper Supply
REP 7.1 Tray 1 and Tray 2 Removal
REP 7.2 Tray 3 and Tray 4 Removal
REP 7.3 Tray 3 and Tray 4 Elevator Motor
REP 7.4 Tray 3 and Tray 4 Elevator Cables
REP 7.5 Bypass Tray and Left Hand Door Assembly
REP 7.6 Tray 1 and Tray 2 Paper Guides
REP 7.7 Tray 3 and Tray 4 Stack Height Sensor
REP 7.8 Tray 3 and Tray 4 Stack Limiter
REP 7.9 Tray 3 and Tray 4 Home Switch
REP 7.10 HCF Control PWB
REP 7.11 Tray 3 and Tray 4 Elevator Damper and Gears
REP 7.12 Tray 1 and Tray 2 Paper Size Cams
REP 7.13 Tray 5 Empty Sensor
REP 7.14 Tray 5 Stack Height Sensor
REP 7.15 Tray 5 Down Sensor
REP 7.16 Tray 5 Elevator Motor Assembly
REP 7.17 Tray 5 Upper Limit Switch
REP 7.18 Tray 5 Down Limit Switch
REP 7.19 Un-docking and Docking Tray 5
REP 7.20 Tray 1 and Tray 2 Lift Gear Assembly
REPs 8 – Paper Transport
REP 8.1 Tray 1 and Tray 2 Paper Feed Assembly
REP 8.2 Tray 3 Paper Feed Assembly
REP 8.3 Tray 4 Paper Feed Assembly
REP 8.4 Registration Transport
REP 8.5 Registration Clutch
REP 8.6 Registration Sensor and Wait Sensor (35-55ppm)
REP 8.7 Duplex Transport
REP 8.8 Duplex Motor and Drive Belts
REP 8.9 Bypass Tray Feed Solenoid
REP 8.10 Tray 3 and Tray 4 Transport Motor
REP 8.11 Tray 3 and Tray 4 Transport Drive Gear
REP 8.12 Tray 1 and Tray 2 Transport Drive Belt
REP 8.13 Tray 3 Transport Assembly
REP 8.14 Tray 3 Feed Sensor Actuator
REP 8.15 Registration Sensor (65-87 ppm)
REP 8.16 Tray 1 and Tray 2 Transport Rolls and Bearings
REP 8.17 Wait Sensor (65-87ppm)
REP 8.18 Tray 1 and Tray 2 Transport Roll Drives Motor
REP 8.19 Bypass Tray Feed Head
REP 8.20 Bypass Tray Drive Gear
REP 8.21 Bypass Tray Feed Roll
REP 8.22 Bypass Tray Retard Pad
REP 8.23 Bypass Tray Empty Sensor
REP 8.24 Tray 1 or Tray 2 Feed Sensor
REP 8.25 Tray 5 Feed Sensor
REP 8.26 Drive Roll Assembly
REP 8.27 Registration Transport Drive Belt
REP 8.28 Tray 3 Feed Sensor
REP 8.29 Tray 3 Takeaway Roll Assembly
REP 8.30 Tray 3 Transport Roll Assembly
REP 8.31 Tray 3 and Tray 4 Transport Roll
REP 8.32 Duplex Sensor
REP 8.33 Tray 5 Transport Drive Belt
REP 8.34 Tray 5 Feed Rolls
REP 8.35 Tray 1 and Tray 2 Feed Rolls
REP 8.36 Tray 5 Feed Motor
REP 8.37 Tray 5 Transport motor
REP 8.38 Tray 5 Takeaway Roller
REPs 9 – Xerographics
REP 9.1 Waste Toner Bottle Assembly
REP 9.2 Developer Assembly
REP 9.3 Ozone Fan
REP 9.4 Waste Toner Full Sensor
REP 9.5 Toner Dispense Module
REP 9.6 Xerographic Module Latch
REP 9.7 Developer Paddle
REP 9.8 Transfer / Detack Harness
REP 9.9 Erase Lamp
REP 9.10 Auger Damper
REPs 10 – Print Transport and Fusing
REP 10.1 Short Paper Path Assembly
REP 10.2 Inverter Assembly
REP 10.3 Inverter Motor
REP 10.4 Inverter Path Solenoid
REP 10.5 Inverter Nip Solenoid
REP 10.6 Nip Roll Guide
REP 10.7 Upper Baffle Assembly
REP 10.8 Nip Split Shaft Assembly
REP 10.9 Shaft Actuator
REP 10.10 Fuser Latch
REP 10.11 Inverter Gate
REP 10.12 Tri-Roll Shaft Assembly
REP 10.13 Fuser Web Motor Assembly
REP 10.14 Exit Shaft Assembly
REP 10.15 Intermediate Drive Belt
REP 10.16 Fuser Exit Switch
REP 10.17 IOT Exit Sensor
REP 10.18 Inverter Output Guide Assembly
REP 10.19 Tri-Roll Nip Split Solenoid
REP 10.20 Inverter Sensor
REPs 11-110 – 2K LCSS
REP 11.1-110 2K LCSS Covers
REP 11.2-110 Input Drive Belt and Paper Entry Transport Motor
REP 11.3-110 Intermediate Paper Drive Belt
REP 11.4-110 Paper Output Drive Belt and Paper Transport Exit Motor
REP 11.5-110 Bin 1 Drive Belts
REP 11.6-110 Tamper Assembly
REP 11.7-110 Hole Punch Unit, Motor and Sensors
REP 11.8-110 Stapler Traverse Assembly
REP 11.9-110 Staple Head Unit
REP 11.10-110 Ejector Assembly Sensors
REP 11.11-110 Bin 1 Level Sensors
REP 11.12-110 Paddle Wheel Shaft Assembly
REP 11.13-110 2K LCSS Un-Docking
REP 11.14-110 2K LCSS PWB
REP 11.15-110 Entry Guide Cover
REP 11.16-110 Docking Latch Assembly
REP 11.17-110 Ejector Belt
REPs 11-120 – 1K LCSS
REP 11.1-120 1K LCSS Covers
REP 11.2-120 Input Drive Belt and Transport Motor 1
REP 11.3-120 1K LCSS Stability Foot
REP 11.4-120 Paper Output Drive Belt and Transport Motor 2
REP 11.5-120 Bin 1 Drive Belts
REP 11.6-120 Tamper Assembly
REP 11.7-120 Stapler Assembly and SH1 Paper Sensor
REP 11.8-120 Ejector Assembly and Sensors
REP 11.9-120 Bin 1 Upper Level Sensor
REP 11.10-120 Paddle Wheel Shaft Assembly
REP 11.11-120 1K LCSS Removal
REP 11.12-120 1K LCSS PWB
REP 11.13-120 Entry Guide Cover
REP 11.14-120 Docking Latch Assembly and Docking Interlock Switch
REP 11.15-120 Ejector Belt
REPs 11-130 – HCSS
REP 11.1-130 HCSS Covers
REP 11.2-130 Compiler Carriage Assembly
REP 11.3-130 Staple Head Unit 1 Assembly and SH1 Paper Sensor
REP 11.4-130 Carriage PWB
REP 11.5-130 Bin 1 or Bin 2 Assembly
REP 11.6-130 Compiler Carriage Elevator Motor, Bracket and Bearing
REP 11.7-130 Compiler Carriage Elevator Belts
REP 11.8-130 Elevator Belt Tensioner Springs
REP 11.9-130 HCSS Castors
REP 11.10-130 Hole Punch Motor and Coupling
REP 11.11-130 Upper Paper Guide
REP 11.12-130 Diverter Gate and Solenoid
REP 11.13-130 Mylar Guide Assembly
REP 11.14-130 Vertical Transport Belts and Pre-compile Pulleys
REP 11.15-130 Vertical Transport Nip Rollers
REP 11.16-130 Chad Full Bin Sensor, Actuator and Spring
REP 11.17-130 Transport Motor 1A, Motor Damper and Drive Belt
REP 11.18-130 Transport Motor 1B, Motor Damper and Drive Belt
REP 11.19-130 HCSS Un-Docking
REP 11.20-130 CC Ejector Motor Assembly and Ejector Home Sensor
REP 11.21-130 CC Paddle Roll Motor Assembly and Paddle Roll Home Sensor
REP 11.22-130 CC Top Baffle Assembly
REP 11.23-130 Compiler Sensor
REP 11.24-130 CC Entrance Baffle and Springs
REP 11.25-130 Elevator belt drive pulleys
REP 11.26-130 CC Stapling Unit Traverse Motor
REP 11.27-130 Transport Motor 2 and Motor Damper
REP 11.28-130 CC Eject Roll Motor
REP 11.29-130 CC Kicker Assembly
REP 11.30-130 CC Tray Hold Solenoid Assembly
REP 11.31-130 CC Stapler Mount and Traverse Shaft Assembly
REP 11.32-130 CC Transport Shaft Assembly
REP 11.33-130 Docking Latch Components
REP 11.34-130 Compiler Carriage Belt Grips
REP 11.35-130 Bin 1 or Bin 2 Offset Motor and Offset Sensor
REP 11.36-130 Bin 1 or Bin 2 Elevator Motor and Bearing
REP 11.37-130 Entry Sensor and Punch Position Sensor
REP 11.38-130 2nd to Top Exit Sensor
REP 11.39-130 CC Shutter
REP 11.40-130 CC Nip Shaft Components
REP 11.41-130 CC Eject Housing Assembly
REPs 11-170 – HCSS BM
REP 11.1-170 HCSS BM Covers
REP 11.2-170 Compiler Carriage Assembly
REP 11.3-170 Staple Head Unit 1 Assembly and SH1 Paper Sensor
REP 11.4-170 Carriage PWB
REP 11.5-170 Bin 1 Assembly
REP 11.6-170 HCSS BM Castors
REP 11.7-170 Hole Punch Motor and Coupling
REP 11.8-170 Upper Paper Guide
REP 11.9-170 HCSS BM Upper Diverter Gate and Solenoid
REP 11.10-170 Chad Bin Level Sensor, Actuator and Spring
REP 11.11-170 Transport Motor 1A, Motor Damper and Drive Belt
REP 11.12-170 Transport Motor 1B Motor Damper and Drive Belt
REP 11.13-170 HCSS BM Un-Docking
REP 11.14-170 BM Lower Diverter Solenoid
REP 11.15-170 BM Lower Diverter Gate
REP 11.16-170 BM Flapper and Flapper Roll Motor
REP 11.17-170 BM PWB
REP 11.18-170 BM Crease Blade Motor
REP 11.19-170 BM Crease Roll Motor
REP 11.20-170 BM Backstop Motor Assembly
REP 11.21-170 BM Backstop Assembly
REP 11.22-170 BM Entry Roll
REP 11.23-170 BM Entry Sensor
REP 11.24-170 BM Crease Roll Gate Motor
REP 11.25-170 BM Compiler Motor and Damper
REP 11.26-170 Back Stop Drive Assembly
REP 11.27-170 BM Staple Heads
REP 11.28-170 BM Stapler Bracket Assembly
REP 11.29-170 BM Conveyor Belts
REP 11.30-170 BM Tamper Assembly and Tamper 1 Motor
REP 11.31-170 CC Ejector Motor Assembly and Ejector Home Sensor
REP 11.32-170 CC Paddle Roll Motor Assembly and Paddle Roll Home Sensor
REP 11.33-170 CC Top Baffle Assembly
REP 11.34-170 Compiler Sensor
REP 11.35-170 CC Entrance Baffle and Springs
REP 11.36-170 Crease Blade Assembly
REP 11.37-170 CC Stapling Unit Traverse Motor
REP 11.38-170 Transport Motor 2 and Motor Damper
REP 11.39-170 CC Eject Roll Motor
REP 11.40-170 CC Kicker Assembly
REP 11.41-170 CC Tray Hold Solenoid Assembly
REP 11.42-170 CC Stapler Mount and Traverse Shaft Assembly
REP 11.43-170 CC Transport Shaft Assembly
REP 11.44-170 Docking Latch Components
REP 11.45-170 Compiler Carriage Belt Grips
REP 11.46-170 Bin 1 Offset Motor and Offset Sensor
REP 11.47-170 Bin 1 Elevator Motor and Bearing
REP 11.48-170 Entry Sensor and Punch Position Sensor
REP 11.49-170 2nd to Top Exit Sensor
REP 11.50-170 BM Eject Sensor
REP 11.51-170 BM Support Leg and Spring
REP 11.52-170 BM Crease Rolls, Gears, Clutch and Bearings
REP 11.53-170 CC Shutter and Springs
REP 11.54-170 CC Nip Shaft Components
REP 11.55-170 BM Pre-compile Pulley and Tyres
REP 11.56-170 BM Right Hand Cover
REP 11.57-170 CC Eject Housing Assembly
REP 11.58-170 BM Crease Nip Springs
REP 11.59-170 Crease Roll Gate Assembly
REP 11.60-170 BM Paper Guide Assembly
REP 11.61-170 BM Module
REP 11.62-170 BM Slide Assembly
REPs 11-171 – HVF
REP 11.1-171 HVF Covers
REP 11.2-171 HVF Stapler Assembly
REP 11.3-171 Top Tray
REP 11.4-171 Bin 1 Removal
REP 11.5-171 Right Side-Cover Removal
REP 11.6-171 HVF Ejector Assembly Removal
REP 11.7-171 Pressing Plate Fingers
REP 11.8-171 Front and Rear Support Fingers
REP 11.9-171 HVF Offset Motor Assembly
REP 11.10-171 Stacker Idler Rolls
REP 11.11-171 Front Tamper Drive Assembly
REP 11.12-171 Stacker Motor Gearbox Assembly
REP 11.13-171 HVF / HVF BM Un-Docking
REP 11.14-171 HVF Top Jam Clearance Guide Assembly
REP 11.15-171 HVF Rear Tamper Assembly
REP 11.16-171 BM Flapper
REP 11.17-171 BM PWB
REP 11.18-171 BM Crease Blade Motor
REP 11.19-171 BM Crease Roll Motor
REP 11.20-171 BM Backstop Motor Assembly
REP 11.21-171 BM Backstop Assembly
REP 11.22-171 BM Entry Roll
REP 11.23-171 BM Entry Sensor
REP 11.24-171 BM Crease Roll Gate Motor
REP 11.25-171 BM Compiler Motor and BM Flapper Motor
REP 11.26-171 Back Stop Drive Assembly
REP 11.27-171 BM Staple Heads
REP 11.28-171 BM Stapler Bracket Assembly
REP 11.29-171 BM Conveyor Belts
REP 11.30-171 BM Tamper Assembly and Tamper 1 Motor
REP 11.31-171 HVF Buffer Guide Assembly
REP 11.32-171 HVF Input Jam Clearance Guide
REP 11.33-171 Buffer Pocket Jam Clearance Guide Assembly
REP 11.34-171 PPI Jam Clearance Guide Assembly
REP 11.35-171 Diverter Exit Gate
REP 11.36-171 Crease Blade Assembly
REP 11.37-171 Stacker Driving Shaft Bearings
REP 11.38-171 HVF Stacker Driving Belts
REP 11.39-171 HVF BM Diverter Gate
REP 11.40-171 HVF Input Roll
REP 11.41-171 HVF PPI Guide Roll
REP 11.42-171 HVF Buffer Pocket Roll
REP 11.43-171 HVF Booklet Entrance Roll
REP 11.44-171 HVF Buffer Lower Roll
REP 11.45-171 HVF Buffer Upper Roll
REP 11.46-171 HVF Stacker Exit Feed Roll
REP 11.47-171 HVF Top Exit Feed Roll
REP 11.48-171 Compiler Paddle Motor Assembly
REP 11.49-171 Compiler Paddle Module
REP 11.50-171 BM Eject Sensor
REP 11.51-171 Compiler Paper Pusher Motor Assembly
REP 11.52-171 BM Crease Rolls, Gears, Clutch and Bearings
REP 11.53-171 Compiler Paper Pusher
REP 11.54-171 Pusher Upper and Lower Sensors
REP 11.55-171 HVF PSU Assembly
REP 11.56-171 BM Right Hand Cover
REP 11.57-171 HVF Main PWBA
REP 11.58-171 BM Crease Nip Springs
REP 11.59-171 Crease Roll Gate Assembly
REP 11.60-171 BM Paper Guide Assembly
REP 11.61-171 BM Module
REP 11.62-171 BM Slide Assembly
REP 11.63-171 Entry Feed Motor
REP 11.64-171 Bypass Feed Motor
REP 11.65-171 Buffer Feed Motor
REP 11.66-171 Exit Feed Motor
REP 11.67-171 Tri Folder Covers
REP 11.68-171 Tri Folder Drive Install Kit
REP 11.69-171 Crease Roll Drive Assembly
REP 11.70-171 Tri Folder Feed Roller and Drive Belt
REP 11.71-171 TF Assist Gate Solenoid
REP 11.72-171 Crease Roll Springs
REP 11.73-171 TF Top Cover and Idler Assemblies
REP 11.74-171 TF Roller Assembly and Diverter Solenoid
REP 11.75-171 Bin 1 Limit Switches
REP 11.76-171 Bin 1 Stack Height Sensor
REP 11.77-171 TF Door Interlock Switches and Sensor
REP 11.78-171 TF Entry and Assist Gate Sensors
REP 11.79-171 TF Exit Sensor
REP 11.80-171 Tri Folder PWB
REP 11.81-171 TF Main and Bin 2 Tray Harnesses
REP 11.82-171 PPI Undocking
REP 11.83-171 PPI Front and Rear Covers
REP 11.84-171 PP Inserter Motor
REP 11.85-171 PP Inserter PWB
REP 11.86-171 PP Inserter Clutch
REP 11.87-171 PPI Top Cover Interlock Switch
REP 11.88-171 PPI Top Left Door Interlock Switch
REP 11.89-171 Main Tray and Paper Length Sensors
REP 11.90-171 Bottom Tray and Paper Sensors
REP 11.91-171 PPI Top Cover and IDG Pickup Sensor
REP 11.92-171 PPI Top Left Door and Acceleration Sensor
REP 11.93-171 Pickup and Paper Path Sensors
REP 11.94-171 PPI Tray Down Sensor
REP 11.95-171 PPI Pickup and Reverse Roller Assemblies
REP 11.96-171 HVF Fixed and Adjustable Casters
REP 11.97-171 HVF PTU PWB Assembly
REP 11.98-171 PPI Idle Roller Assembly
REPs 12 – OCT
REP 12.1 OCT Fingers Install
REPs 14A – Scanner (32-55 ppm)
REP 14.1A Scanner (32-55 ppm)
REP 14.2A Exposure Lamp Inverter and Fuse (32-55 ppm)
REP 14.3A Document Size Sensors (32-55 ppm)
REP 14.4A DADH Closed Switch (32-55 ppm)
REP 14.5A Scanner PWB (32-55 ppm)
REP 14.6A CVT Glass, Document Glass and CVT Ramp (32-55 ppm)
REP 14.7A Scan Carriage Home Sensor (32-55 ppm)
REP 14.8A Input Module Angle Sensor (32-55 ppm)
REP 14.9A Exposure Lamp (32-55 ppm)
REP 14.10A Scan Idler Pulleys (32-55 ppm)
REP 14.11A Scan Motor (32-55 ppm)
REP 14.12A Scan Cables (32-55 ppm)
REP 14.13A Scanner Drive Belt (32-55 ppm)
REPs 14B – Scanner (65-75 ppm)
REP 14.1B Scanner (65-87 ppm)
REP 14.2B Top Cover (65-87 ppm)
REP 14.3B CVT Glass, CVT Ramp Assembly and Document Glass (65-87 ppm)
REP 14.4B Scan Carriage Home Sensor (65-87 ppm)
REP 14.5B Scan Carriage Assembly (65-87 ppm)
REP 14.6B Scan Motor and Mounting (65-87 ppm)
REP 14.7B Scan Cables (65-87 ppm)
REP 14.8B Scan Drive Belt (65-87 ppm)
REP 14.9B Input Module Angle Sensor (65-87 ppm)
REP 14.10B Exposure Lamp and Exposure Lamp Inverter (65-87 ppm)
REP 14.11B Exposure Lamp Ribbon Harness (65-87 ppm)
REP 14.12B Scanner PWB (65-87 ppm)
REP 14.13B Scan Carriage Ribbon Cable (65-87 ppm)
REP 14.14B Document Size Sensor 1 and Document Size Sensor 2 (65-87 ppm)
REPs 16 – Network Controller
REP 16.1 Network Controller PWB�s
REP 16.2 Network Controller Disk Drive
ADJs 3 – Registration
ADJ 3.1 Registration Setup
ADJ 3.2 Magnification Adjustment
ADJs 4 – Machine Lubrication
ADJ 4.1 Machine Lubrication
ADJs 5 – DADH
ADJ 5.1 DADH Drive Belt Adjustment
ADJ 5.2 DADH Height Adjustment
ADJ 5.3 DADH Width Guide Adjustment
ADJ 5.4 DADH Cleaning Procedure
ADJ 5.5 DADH Registration Adjustment
ADJ 5.6 DADH Document Pad
ADJ 5.7 DADH Skew Adjustment
ADJs 6 – ROS
ADJ 6.1 ROS Window Cleaning Procedure
ADJ 6.2 ROS Cleaning Procedure
ADJs 7 – Paper Trays
ADJ 7.1 Tray 3 and Tray 4 Paper Tray Guide Setting
ADJ 7.2 Tray 5 Paper Tray Guide Setting
ADJ 7.3 Tray 5 Module to Machine Alignment
ADJ 7.4 Tray 5 Module Tray Alignment
ADJs 8 – Paper Feed and Registration
ADJ 8.1 Registration Setup
ADJs 9 – Xerographics
ADJ 9.1 Corotron Cleaning
ADJ 9.2 Image Quality Adjustment Routine
ADJ 9.3 Developer Magnetic Seal Brush Adjustment
ADJ 9.4 Xerographics Cleaning
ADJ 9.5 Optimize Dark and Light Grey Image
ADJs 11-110 – 2K LCSS
ADJ 11.1-110 2K LCSS Bin 1 Level
ADJ 11.2-110 Machine to 2K LCSS Alignment
ADJ 11.3-110 Hole Punch Position
ADJ 11.4-110 Motor Drive Belt Tensioning
ADJs 11-120 – 1K LCSS
ADJ 11.1-120 1K LCSS Bin 1 Level
ADJ 11.2-120 Motor Drive Belt Tensioning
ADJs 11-130 – HCSS
ADJ 11.1-130 Machine to HCSS Alignment
ADJ 11.2-130 Hole Punch Position
ADJ 11.3-130 Motor Drive Belt Tensioning
ADJs 11-170 – HCSSBM
ADJ 11.1-170 Machine to HCSS BM Alignment
ADJ 11.2-170 Hole Punch Position
ADJ 11.3-170 Stapler Anvil Alignment
ADJ 11.4-170 Crease Blade Position
ADJ 11.5-170 Booklet Tamping
ADJ 11.6-170 Booklet Compiling Position
ADJ 11.7-170 Booklet Crease Position
ADJ 11.8-170 Booklet Staple Position
ADJ 11.9-170 Booklet Maker Skew
ADJ 11.10-170 Motor Drive Belt Tensioning
ADJs 11-171-HVF / HVF BM
ADJ 11.1-171 Machine to HVF / HVF BM Alignment
ADJ 11.2-171 Tri-Folder Paper Settings
ADJ 11.3-171 Stapler Anvil Alignment
ADJ 11.4-171 Crease Blade Position
ADJ 11.5-171 Booklet Tamping
ADJ 11.6-171 Booklet Compiling Position
ADJ 11.7-171 Booklet Crease Position
ADJ 11.8-171 Booklet Staple Position
ADJ 11.9-171 Booklet Maker Skew
ADJ 11.10-171 Motor Drive Belt Tensioning
ADJ 11.11-171 Idler Drive Belt Tensioning
ADJs 14A – Scanner (32-55)
ADJ 14.1A Optics Cleaning Procedure (32-55 ppm)
ADJs 14B – Scanner (65-75)
ADJ 14.1B Optics Cleaning Procedure (65-87 ppm)
ADJ 14.2B Scan Carriage Assembly (65-87 ppm)
ADJ 14.3B Scan Motor and Scanner Drive Belt (65-87 ppm)

5. PARTS LIST
PL 1 – Standby Power
PL 1.10 Power and Control Assembly
PL 1.15 Main Power Cables
PL 2 – User Interface
PL 2.10 User Interface (65-87 ppm)
PL 2.15 User Interface (32-55 ppm)
PL 3 – Machine Run Control
PL 3.10 Image Processing PWB Module (65-87 ppm) (1 of 2)
PL 3.11 Image Processing PWB Module (65-87 ppm) (2 of 2)
PL 3.15 Image Processing PWB Module (32-55 ppm) (1 of 2)
PL 3.20 Image Processing PWB Module (32-55 ppm) (2 of 2)
PL 4 – Main Drive Assembly
PL 4.10 Main Drive Module (65-87 ppm) (1 of 2)
PL 4.12 Main Drive Module (65-87 ppm) (2 of 2)
PL 4.15 Main Drive Module (32-55 ppm) (1 of 2)
PL 4.17 Main Drive Module (32-55 ppm) (2 of 2)
PL 5 – DADH
PL 5.10 DADH (Complete), Covers, DADH PWB
PL 5.15 Feed Assembly
PL 5.20 Top Cover Assembly
PL 5.25 CVT
PL 5.30 Baffle Assembly
PL 5.35 Input Tray Assembly
PL 5.40 Document Cover
PL 6 – Imaging
PL 6.10 ROS
PL 7 – Paper Supply
PL 7.10 Tray 1 and 2 Assembly
PL 7.15 HCF Tray 3 and 4 Assembly (1 of 2)
PL 7.17 HCF Tray 3 and 4 Assembly (2 of 2)
PL 7.20 Elevator Motor and Control PWB
PL 7.25 HCF Covers
PL 7.30 Bypass Tray and Left Hand Door Assembly
PL 7.40 Stand Assembly
PL 7.60 Tray 5 Covers
PL 7.62 Tray 5 Base
PL 7.64 Tray 5 Guides
PL 7.68 Tray 5 Lift assembly (1 of 2)
PL 7.70 Tray 5 Lift assembly (2 of 2)
PL 8 – Paper Transport
PL 8.10 Main Covers
PL 8.11 Front Door Assembly (65-87 ppm)
PL 8.15 Registration Transport (32-55 ppm)
PL 8.17 Registration Transport (65-87 ppm)
PL 8.20 Duplex Transport (65-87 ppm)
PL 8.22 Duplex Transport (32-55 ppm)
PL 8.25 Tray 1 and 2 Paper Feed Assembly (1 of 2)
PL 8.26 Tray 1 and 2 Paper Feed Assembly (2 of 2)
PL 8.30 Tray 3 Paper Feed Assembly
PL 8.31 Tray 4 Paper Feed Assembly
PL 8.35 Tray 3 Transport Assembly
PL 8.40 Tray 5 Feed Assembly (1 of 2)
PL 8.45 Tray 5 Feed Assembly (2 of 2)
PL 9 – Xerographics
PL 9.10 Waste Toner Bottle Assembly
PL 9.15 Developer Assembly (65-87 ppm)
PL 9.17 Developer Assembly (32-55 ppm)
PL 9.20 Xerographic Module and Short Paper Path Assembly (45-87 ppm)
PL 9.22 Xerographic Module and Short Paper Path Assembly (32-38 ppm)
PL 9.25 Ozone Fan and Photoreceptor Fan
PL 10 – Copy Transportation and Fusing
PL 10.8 Fuser Module Assembly (32-55 ppm)
PL 10.10 Fuser Module Assembly (65-87 ppm)
PL 10.11 Inverter Assembly (1 of 4)
PL 10.12 Inverter Assembly (2 of 4)
PL 10.13 Inverter Assembly (3 of 4)
PL 10.14 Inverter Assembly (4 of 4)
PL 10.15 Inverter Drive Gears and Jam Clearance Knobs
PL 10.20 Short Paper Path Assembly (45-87 ppm)
PL 10.25 Short Paper Path Assembly (32-38 ppm)
PL 11 – 2K LCSS
PL 11.2 2K LCSS Covers
PL 11.4 2K LCSS Docking Latch
PL 11.6 2K LCSS Hole Punch Unit
PL 11.8 2K LCSS Paddle Wheel/Safety Gate
PL 11.10 2K LCSS Bin 1 Control Components (1 of 2)
PL 11.12 2K LCSS Bin 1 Control Components (2 of 2)
PL 11.14 2K LCSS Paper Entry Transport
PL 11.16 2K LCSS Tamper Assembly
PL 11.18 2K LCSS Ejector Assembly
PL 11.20 2K LCSS Staple Head Unit/Traverse Assembly
PL 11.22 2K LCSS Bin 0 Entry
PL 11.23 2K LCSS Bin 1 Entry
PL 11.24 2K LCSS Entry Guide Cover/Jam Clearance Guide
PL 11.26 2K LCSS Electrical
PL 11 – HCSS
PL 11.30 HCSS Covers (1 of 2)
PL 11.32 HCSS Covers (2 of 2)
PL 11.34 HCSS Docking Latch
PL 11.36 HCSS Paper Path (1 of 2)
PL 11.38 HCSS Paper Path (2 of 2)
PL 11.40 HCSS Vertical Paper Transport (1 of 2)
PL 11.42 HCSS Vertical Paper Transport (2 of 2)
PL 11.44 HCSS Vertical Carriage Transport
PL 11.46 HCSS Compiler Carriage (1 of 4)
PL 11.47 HCSS Compiler Carriage (2 of 4)
PL 11.48 HCSS Compiler Carriage (3 of 4)
PL 11.49 HCSS Compiler Carriage (4 of 4)
PL 11.52 HCSS Bin 1
PL 11.54 HCSS Bin 2
PL 11.56 HCSS Electrical
PL 11 – HCSS Booklet Maker
PL 11.60 HCSS BM Covers (1 of 2)
PL 11.62 HCSS BM Covers (2 of 2)
PL 11.64 HCSS BM Docking Latch
PL 11.65 HCSS BM Module (Complete)
PL 11.66 HCSS BM Paper Path (1 of 4)
PL 11.67 HCSS BM Paper Path (2 of 4)
PL 11.68 HCSS BM Paper Path (3 of 4)
PL 11.70 HCSS BM Paper Path (4 of 4)
PL 11.72 HCSS BM Stapling Compiler Carriage (1 of 4)
PL 11.73 HCSS BM Stapling Compiler Carriage (2 of 4)
PL 11.74 HCSS BM Stapling Compiler Carriage (3 of 4)
PL 11.75 HCSS BM Stapling Compiler Carriage (4 of 4)
PL 11.78 HCSS BM Bin 1
PL 11.80 HCSS BM Entry and Front Cover
PL 11.81 HCSS BM Tamper Assembly
PL 11.82 HCSS BM Back Stop Motor
PL 11.83 HCSS BM Back Stop Assembly
PL 11.84 HCSS BM Crease Blade Motor
PL 11.86 HCSS BM Crease Rolls Motor and PWB
PL 11.87 HCSS BM Crease Rolls and Support Leg
PL 11.88 HCSS BM Stapler Assemblies
PL 11.90 HCSS BM Bin 2
PL 11.92 HCSS BM Electrical
PL 11 – 1K LCSS
PL 11.100 1K LCSS Covers
PL 11.102 1K LCSS Docking Latch
PL 11.104 1K LCSS Paddle Wheel/Safety Gate
PL 11.106 1K LCSS Bin 1 Control Components
PL 11.110 1K LCSS Paper Entry Transport
PL 11.112 1K LCSS Tamper Assembly
PL 11.114 1K LCSS Ejector Assembly
PL 11.116 1K LCSS Staple Head Assembly
PL 11.118 1K LCSS Bin 0 Entry
PL 11.120 1K LCSS Bin 1 Entry
PL 11.122 1K LCSS Entry Guide Cover/Jam Clearance Guide
PL 11.124 1K LCSS Electrical
PL 11 – HVF
PL 11.130 HVF Covers and Docking
PL 11.135 HVF Stacker
PL 11.140 HVF Ejector, Pressing and Support (1 of 2)
PL 11.145 HVF Ejector, Pressing and Support (2 of 2)
PL 11.150 HVF Main Drives
PL 11.153 HVF Feed Assembly and Punch (1 of 3)
PL 11.155 HVF Feed Assembly and Punch (2 of 3)
PL 11.156 HVF Feed Assembly and Punch (3 of 3)
PL 11.157 HVF Power and Control
PL 11 – High Volume Finisher Booklet Maker
PL 11.160 HVF BM Module (Complete)
PL 11.161 HVF BM Entry and Front Cover
PL 11.162 HVF BM Tamper Assembly
PL 11.163 HVF BM Back Stop Motor
PL 11.164 HVF BM Back Stop assembly
PL 11.165 HVF BM Crease Blade Motor
PL 11.166 HVF BM Crease Rolls Motor and PWB
PL 11.167 HVF BM Crease Rolls and Support Leg
PL 11.168 HVF BM Stapler Assemblies
PL 11.169 HVF BM Bin 2
PL 11 – PPI (Inserter)
PL 11.175 PPI Covers
PL 11.177 PPI Main Drives (1 of 3)
PL 11.179 PPI Main Drives (2 of 3)
PL 11.181 PPI Main Drives (3 of 3)
PL 11 – Tri-Folder
PL 11.190 Tri-Folder Covers
PL 11.193 Tri-Folder Drives module
PL 11.195 Tri-Folder Top Door Cover Assembly
PL 11.197 Tri-Folder Main Drives Assembly
PL 12 – OCT
PL 12.10 OCT
PL 14 – Scanner
PL 14.10 Scanner Module, CVT/Document Glass (65-87 ppm)
PL 14.15 Electrical Components 65-87 ppm (1 of 2)
PL 14.16 Electrical Components 65-87 ppm (2 of 2)
PL 14.20 Scanner Module, CVT/Document Glass (32-55 ppm)
PL 14.25 Electrical Components (32-55 ppm)
PL 16 – Network
PL 16.10 Network Controller
PL 17 – Secure Access
PL 17.00 Secure Access Additions
PL 20 – Fax
PL 20.10 Fax PWBs
PL 25 – Accessories
PL 25.10 Convenience Stapler
PL 26 – Consumables and Tools
PL 26.10 Consumables and Tools (1 of 2)
PL 26.11 Consumables and Tools (2 of 2)
PL 28 – Covers
PL 28.10 Covers
PL 31 – Maintenance/Installation/Removal Kits
PL 31.10 Maintenance/Installation/Removal Kits (1 of 4)
PL 31.11 Maintenance/Installation/Removal Kits (2 of 4)
PL 31.12 Maintenance/Installation/Removal Kits (3 of 4)
PL 31.13 Maintenance/Installation/Removal Kits (4 of 4)
PL 31.18 Terminal Repair Kits (1 of 2)
PL 31.20 Terminal Repair Kits (2 of 2)
PL 31.25 Splicing Block and Terminal Repair
PL 31.30 Connector Kits
PL 31.35 Line 1 Fax Kits
PL 31.40 Line 2 Fax Kits
Common Hardware
Common Hardware

6. GENERAL PROCEDURES/INFORMATION
GP 1 to GP 9
GP 1 Diagnostics Entry, Facilities and Exit
GP 2 Fault Codes and History Files
GP 3 Service Information
GP 4 Machine Software
GP 5 Portable Work Station and Tools
GP 6 Screw Usage
GP 7 Miscellaneous Checks
GP 8 Special Tools and Consumables
GP 9 Secure Diagnostic
GP 10 to GP 19
GP 10 How to Check a Motor
GP 11 How to Check a Sensor
GP 12 How to Check a Solenoid or Clutch
GP 13 How to Check a Switch
GP 14 How to Switch Off the Machine or Switch On the Machine
GP 15 How to Set the Machine Configuration
GP 16 How to Safely Lift or Move Heavy Modules
GP 17 High Frequency Service Items
GP 18 Machine Lubrication
GP 19 Network Clone Procedure
GP 20 to GP 26
GP 20 Paper and Media Size Specifications
GP 21 Installation Space Requirements
GP 22 Electrical Power Requirements
GP 23 Environmental Data
GP 24 Memory Resources
GP 25 First Copy / Print Out Time and Power On / Off Time
GP 26 Restriction of Hazardous Substances (RoHS)
Diagnostic Codes dC001 to dC131b
dC001 Reset Auditron Master PIN
dC104 Modal Usage Counters
dC109 Embedded Fax Protocol Report
dC111 Tag Matrix
dC131 NVM Read/Write
dC131a NVM Tables Chain 1 to 10
dC131b NVM Tables Chain 12 to 28
Diagnostic Codes dC131c
dC131c Fax Country Dependant NVM Values (1 of 7)
Diagnostic Codes dC131d
dC131d Fax Country Dependant NVM Values (2 of 7)
Diagnostic Codes dC131e
dC131e Fax Country Dependant NVM Values (3 of 7)
Diagnostic Codes dC131f
dC131f Fax Country Dependant NVM Values (4 of 7)
Diagnostic Codes dC131g
dC131g Fax Country Dependant NVM Values (5 of 7)
Diagnostic Codes dC131h
dC131h Fax Country Dependant NVM Values (6 of 7)
Diagnostic Codes dC131i to dC132
dC131i Fax Country Dependant NVM Values (7 of 7)
dC132 NVM Initialization
Diagnostic Codes dC305 to dC905
dC305 UI Test
dC312 Network Echo Tests
dC314 Network Connectivity Tests
dC330 Component Control
dC502 DADH Width Guide Calibration Procedure
dC604 Registration Setup Procedure
dC606 Internal Print Test Patterns
dC640 Video Path Diagnostics
dC905 TC Sensor Calibration
GP 40
GP 40 Glossary of Terms, Acronyms and Abbreviations
Change Tags
Tags
Processor Tags
DADH Tags
Finisher (2K LCSS) Tags
Finisher (1K LCSS) Tags
Finisher (HCSS) Tags
Finisher (HCSSBM) Tags
Finisher (HVF) Tags
Network Controller Tags
Fax Tags

7. WIRING DATA
Plug Jack Locations
PJ Locations
Wiring Diagrams
Wiring Diagrams

8. ACCESORIES
ACC 1 Foreign Device Checkout

Number of pages: 2320.