Xerox WorkCentre 5735/5740/5745/5755/5765/5775/5790 Service Manual and Parts Catalog


Accurate, clear and concise text, combined with detailed illustrations, lists of error code, instruction and diagrams, guide you through procedure of repair, remediate, maintenance and adjustments your copier, printer or scanner.
Present manual Xerox WorkCentre 5735/5740/5745/5755/5765/5775/5790 contain clear instructions and procedures on how to fix the problems occurring in your equipment.
The information contained in this repair manual is necessary for the repair, but also prevention, resulting in a longer life of your equipment.
Format of the manual: PDF, makes it easy to navigate, instant download and print. English language.
To see what contain, please read table of contents:

INTRODUCTION
About This Manual
How To Use This Manual
Change History
Mod / Tag Identification
Voltages Resistances and Tolerances
Safety Information
Health and Safety Incident reporting
Translation of Warnings

1. SERVICE CALL PROCEDURES
SCP 1 Initial Actions
SCP 2 First Call Actions
SCP 3 Normal Call Actions
SCP 4 Fault Analysis
SCP 5 Subsystem Maintenance
SCP 6 Final Actions
SCP 7 Machine Features

2. STATUS INDICATOR RAPs

3. IMAGE QUALITY
Image Quality RAPs
IQ1 Image Quality Entry RAP
IQ2 Defects RAP
IQ3 Xerographic RAP
IQ4 Fuser Module RAP
IQ5 Print Damage RAP
IQ6 Narrow Bands RAP
IQ7 DADH, Document Glass and Scanner RAP
IQ8 Skew RAP
IQ9 Unacceptable Received Facsimile Image Quality RAP
IQ10 Image Quality Improvement RAP
IQ11 Light Copies RAP
IQ12 Barber Pole Deletions / Developer Leakage RAP
IQ13 Cockle Deletion RAP
Image Quality Specifications
IQS 1 Solid Area Density
IQS 2 Background
IQS 3 Fusing
IQS 4 Resolution
IQS 5 Skew
IQS 6 Copy / Print Defects
IQS 7 Registration
IQS 8 Magnification

4. REPAIRS AND ADJUSTMENTS
REPs 1 – Standby Power
REP 1.1 Power and Control Assembly
REP 1.2 Wiring Harness Repairs
REP 1.3 Molex SL Connectors
REP 1.4 Male Hirose DF1B Connectors
REP 1.5 AMP EI Connectors
REP 1.6 Hirose DF11 Connectors
REP 1.7 AMP CT Connectors
REP 1.8 Door Interlock Switch
REP 1.9 LVPS and Base Module
REP 1.10 HVPS
REP 1.11 Molex Mini-Fit Junior Connectors
REPs 2 – User Interface
REP 2.1 User Interface Assembly
REP 2.2 User Interface Touch Screen PWB
REP 2.3 User Interface Control PWB
REP 2.4 User Interface Touch Screen
REPs 3 – Machine Run Control
REP 3.1 IOT PWB
REP 3.2 Hard Disk Drive
REP 3.3 Software Module
REP 3.4 Single Board Controller and Power Distribution PWBs
REPs 4 – Main Drives
REP 4.1 Main Drive Module (35-55 ppm)
REP 4.2 Main Drive PWB (35-55 ppm)
REP 4.3 Main Drive Belt, Drive Gears and Idlers (35-55 ppm)
REP 4.4 Photoreceptor Drive Gear
REP 4.5 Main Drive Module (65-90 ppm)
REP 4.6 Main Drive PWB (65-90 ppm)
REP 4.7 Main Drive Belts, Drive Gears and Idlers (65-90 ppm)
REPs 5 – DADH
REP 5.1 Top Cover Assembly
REP 5.2 Top Access Cover Assembly
REP 5.3 Feed Assembly
REP 5.4 Input Tray Assembly
REP 5.5 Baffle Assembly
REP 5.6 Takeaway Roll Assembly
REP 5.7 Duplex Solenoid
REP 5.8 Takeaway and CVT Sensor
REP 5.9 Length Detect Sensors
REP 5.10 Registration Sensor
REP 5.11 Exit Sensor
REP 5.12 DADH Counterbalance
REP 5.13 Exit Roll Assembly
REP 5.14 Feed Roll Assembly
REP 5.15 Duplex Gate, CVT Roll and CVT Motor, Drive Belt
REP 5.16 Document Width Sensor
REP 5.17 Input Tray Static Eliminator
REP 5.18 Exit Roll Idler
REP 5.19 DADH Removal
REP 5.20 Mylar Guide Strip
REPs 6 – ROS
REP 6.1 ROS
REPs 7 – Paper Supply
REP 7.1 Tray 1 and Tray 2 Removal
REP 7.2 Tray 3 and Tray 4 Removal (W/O TAG 151)
REP 7.3 Tray 3 and Tray 4 Elevator Motor (W/O TAG 151)
REP 7.4 Tray 3 and Tray 4 Elevator Cables (W/O TAG 151)
REP 7.5 Bypass Tray and Left Hand Door Assembly
REP 7.6 Tray 1 and Tray 2 Paper Guides
REP 7.7 Tray 3 and Tray 4 Stack Height Sensor (W/O TAG 151)
REP 7.8 Tray 3 and Tray 4 Stack Limiter (W/O TAG 151)
REP 7.9 Tray 3 and Tray 4 Home Switch (W/O TAG 151)
REP 7.10 HCF Control PWB (W/O TAG 151)
REP 7.11 Tray 3 and Tray 4 Elevator Damper and Gears (W/O TAG 151)
REP 7.12 Tray 1 and Tray 2 Paper Size Cams
REP 7.13 Tray 5 Empty Sensor
REP 7.14 Tray 5 Stack Height Sensor
REP 7.15 Tray 5 Down Sensor
REP 7.16 Tray 5 Elevator Motor Assembly
REP 7.17 Tray 5 Upper Limit Switch
REP 7.18 Tray 5 Down Limit Switch
REP 7.19 Un-docking and Docking Tray 5
REP 7.20 Tray 1 and Tray 2 Lift Gear Assembly
REP 7.21 Tray 5 Elevator Rack Assembly
REP 7.22 Tray 3 and Tray 4 Removal (W/TAG 151)
REP 7.23 Tray 3 and Tray 4 Elevator Motor (W/TAG 151)
REP 7.24 Tray 3 and Tray 4 Elevator Cables (W/TAG 151)
REP 7.25 Tray 3 and Tray 4 Stack Height Sensor (W/TAG 151)
REP 7.26 Tray 3 and Tray 4 Home Sensor (W/TAG 151)
REP 7.27 HCF Control PWB (W/TAG 151)
REP 7.28 Tray 3 and Tray 4 Elevate Damper Assembly (W/TAG 151)
REP 7.29 Tray 5 Elevator Tray Guides
REPs 8 – Paper Transport
REP 8.1 Tray 1 and Tray 2 Paper Feed Assembly
REP 8.2 Tray 3 Paper Feed Assembly (W/O TAG 151)
REP 8.3 Tray 4 Paper Feed Assembly (W/O TAG 151)
REP 8.4 Registration Transport
REP 8.5 Registration Clutch
REP 8.6 Registration Sensor and Wait Sensor (35-55ppm)
REP 8.7 Duplex Transport
REP 8.8 Duplex Motor and Drive Belts
REP 8.9 Bypass Tray Feed Solenoid
REP 8.10 Tray 3 and Tray 4 Transport Motor (W/O TAG 151)
REP 8.11 Tray 3 and Tray 4 Transport Drive Gear (W/O TAG 151)
REP 8.12 Tray 1 and Tray 2 Transport Drive Belt
REP 8.13 Tray 3 Transport Assembly (W/O TAG 151)
REP 8.14 Tray 3 Feed Sensor Actuator (W/O TAG 151)
REP 8.15 Registration Sensor (65-90 ppm)
REP 8.16 Tray 1 and Tray 2 Transport Rolls and Bearings
REP 8.17 Wait Sensor (65-90ppm)
REP 8.18 Tray 1 and Tray 2 Transport Roll Drives Motor
REP 8.19 Bypass Tray Feed Head
REP 8.20 Bypass Tray Drive Gear
REP 8.21 Bypass Tray Feed Roll
REP 8.22 Bypass Tray Retard Pad
REP 8.23 Bypass Tray Empty Sensor
REP 8.24 Tray 1 or Tray 2 Feed Sensor
REP 8.25 Tray 5 Feed Sensor
REP 8.26 Registration Drive Roll Assembly
REP 8.27 Registration Transport Drive Belt
REP 8.28 Tray 3 Feed Sensor (W/O TAG 151)
REP 8.29 Tray 3 Takeaway Roll Assembly (W/O TAG151)
REP 8.30 Tray 3 Transport Roll Assembly (W/O TAG 151)
REP 8.31 Tray 3 and Tray 4 Transport Roll (W/O TAG 151)
REP 8.32 Duplex Sensor
REP 8.33 Tray 5 Transport Drive Belt
REP 8.34 Tray 5 Feed Rolls
REP 8.35 Tray 1 and Tray 2 Feed Rolls
REP 8.36 Tray 5 Feed Motor
REP 8.37 Tray 5 Transport motor
REP 8.38 Tray 5 Takeaway Roller
REP 8.39 Tray 1 and Tray 2 Retard Roll Friction Clutch
REP 8.40 Tray 3 Paper Feed Assembly (W/TAG 151)
REP 8.41 Tray 4 Paper Feed Assembly (W/TAG 151)
REP 8.42 HCF Transport Motor (W/TAG 151)
REP 8.43 Tray 3 Transport Gear Pulley (W/TAG 151)
REP 8.44 Tray 3 Transport Assembly (W/TAG 151)
REP 8.45 Tray 3 Exit Sensor (W/TAG 151)
REP 8.46 Tray 3 Takeaway Roll Assembly (W/TAG151)
REP 8.47 Tray 3 and Tray 4 Transport Roll (W/TAG 151)
REP 8.48 Tray 3 Stack Height Sensor (W/TAG 151)
REP 8.49 Tray 3 Empty Sensor (W/TAG 151)
REP 8.50 Tray 3 Feed Sensor (W/TAG 151)
REP 8.51 Tray 4 Stack Height Sensor (W/TAG 151)
REP 8.52 Tray 4 Empty Sensor (W/TAG 151)
REP 8.53 Tray 4 Feed Sensor (W/TAG 151)
REP 8.54 Tray 3 and Tray 4 Feed Assembly Feed Rolls (W/TAG 151)
REP 8.55 Tray 3 Paper Guide (W/TAG 151)
REP 8.56 Tray 4 Paper Guide (W/TAG 151)
REP 8.57 Tray 3 Transport Clutch Drive Assembly (W/TAG 151)
REPs 9 – Xerographics
REP 9.1 Waste Toner Bottle Assembly
REP 9.2 Developer Assembly
REP 9.3 Ozone Fan
REP 9.4 Waste Toner Full Sensor
REP 9.5 Toner Dispense Module
REP 9.6 Xerographic Module Latch
REP 9.7 Developer Paddle
REP 9.8 Transfer / Detack Harness
REP 9.9 Erase Lamp
REP 9.10 Auger Damper
REPs 10 – Print Transport and Fusing
REP 10.1 Short Paper Path Assembly
REP 10.2 Inverter Assembly
REP 10.3 Inverter Motor
REP 10.4 Inverter Path Solenoid
REP 10.5 Inverter Nip Solenoid
REP 10.6 Nip Roll Guide
REP 10.7 Upper Baffle Assembly
REP 10.8 Nip Split Shaft Assembly
REP 10.9 Shaft Actuator
REP 10.10 Fuser Latch
REP 10.11 Inverter Gate
REP 10.12 Tri-Roll Shaft Assembly
REP 10.13 Fuser Web Motor Assembly
REP 10.14 Exit Shaft Assembly
REP 10.15 Intermediate Drive Belt (W/O TAG 114)
REP 10.16 Fuser Exit Switch
REP 10.17 IOT Exit Sensor
REP 10.18 Inverter Output Guide Assembly
REP 10.19 Tri-Roll Nip Split Solenoid
REP 10.20 Inverter Sensor
REPs 11-110 – 2K LCSS
REP 11.1-110 2K LCSS Covers
REP 11.2-110 Input Drive Belt and Paper Entry Transport Motor
REP 11.3-110 Intermediate Paper Drive Belt
REP 11.4-110 Paper Output Drive Belt and Paper Transport Exit Motor
REP 11.5-110 Bin 1 Drive Belts
REP 11.6-110 Tamper Assembly
REP 11.7-110 Hole Punch Unit, Motor and Sensors
REP 11.8-110 Stapler Traverse Assembly
REP 11.9-110 Staple Head Unit
REP 11.10-110 Ejector Assembly Sensors
REP 11.11-110 Bin 1 Level Sensors
REP 11.12-110 Paddle Wheel Shaft Assembly
REP 11.13-110 2K LCSS Un-Docking
REP 11.14-110 2K LCSS PWB
REP 11.15-110 Entry Guide Cover
REP 11.16-110 Docking Latch Assembly
REP 11.17-110 Ejector Belt
REPs 11-120 – 1K LCSS
REP 11.1-120 1K LCSS Covers
REP 11.2-120 Input Drive Belt and Transport Motor 1
REP 11.3-120 1K LCSS Stability Foot
REP 11.4-120 Paper Output Drive Belt and Transport Motor 2
REP 11.5-120 Bin 1 Drive Belts
REP 11.6-120 Tamper Assembly
REP 11.7-120 Stapler Assembly and SH1 Paper Sensor
REP 11.8-120 Ejector Assembly and Sensors
REP 11.9-120 Bin 1 Upper Level Sensor
REP 11.10-120 Paddle Wheel Shaft Assembly
REP 11.11-120 1K LCSS Removal
REP 11.12-120 1K LCSS PWB
REP 11.13-120 Entry Guide Cover
REP 11.14-120 Docking Latch Assembly and Docking Interlock Switch
REP 11.15-120 Ejector Belt
REPs 11-171 – HVF
REP 11.1-171 HVF Covers
REP 11.2-171 HVF Stapler Assembly
REP 11.3-171 Top Tray
REP 11.4-171 Bin 1 Removal
REP 11.5-171 Right Side-Cover Removal
REP 11.6-171 HVF Ejector Assembly Removal
REP 11.7-171 Pressing Plate Fingers
REP 11.8-171 Front and Rear Support Fingers
REP 11.9-171 HVF Offset Motor Assembly
REP 11.10-171 Stacker Idler Rolls
REP 11.11-171 Front Tamper Motor Assembly
REP 11.12-171 Bin 1 Elevator Motor Assembly
REP 11.13-171 HVF and HVF BM Un-Docking
REP 11.14-171 HVF Top Jam Clearance Guide Assembly
REP 11.15-171 HVF Rear Tamper Assembly
REP 11.16-171 BM Flapper
REP 11.17-171 BM PWB
REP 11.18-171 BM Crease Blade Motor
REP 11.19-171 BM Crease Roll Motor
REP 11.20-171 BM Backstop Motor Assembly
REP 11.21-171 BM Backstop Assembly
REP 11.22-171 BM Entry Roll
REP 11.23-171 BM Entry Sensor
REP 11.24-171 BM Crease Roll Gate Motor
REP 11.25-171 BM Compiler Motor and BM Flapper Motor
REP 11.26-171 Back Stop Drive Assembly
REP 11.27-171 BM Staple Heads
REP 11.28-171 BM Stapler Bracket Assembly
REP 11.29-171 BM Conveyor Belts
REP 11.30-171 BM Tamper Assembly and Tamper 1 Motor
REP 11.31-171 HVF Buffer Guide Assembly
REP 11.32-171 HVF Input Jam Clearance Guide
REP 11.33-171 Buffer Pocket Jam Clearance Guide Assembly
REP 11.34-171 Inserter Jam Clearance Guide Assembly
REP 11.35-171 Diverter Exit Gate
REP 11.36-171 Crease Blade Assembly
REP 11.37-171 Stacker Driving Shaft Bearings
REP 11.38-171 HVF Stacker Bin 1 Main Drive Belts
REP 11.39-171 HVF BM Diverter Gate
REP 11.40-171 HVF Input Roll
REP 11.41-171 HVF Inserter Guide Roll
REP 11.42-171 HVF Buffer Pocket Roll
REP 11.43-171 HVF Booklet Entrance Roll
REP 11.44-171 HVF Buffer Lower Roll
REP 11.45-171 HVF Buffer Upper Roll
REP 11.46-171 HVF Stacker Exit Feed Roll
REP 11.47-171 HVF Top Exit Feed Roll
REP 11.48-171 Paddle Module Driving Motor Assembly
REP 11.49-171 Compiler Paddle Module
REP 11.50-171 BM Exit Sensor
REP 11.51-171 Compiler Paper Pusher Motor Assembly
REP 11.52-171 BM Crease Rolls, Gears, Clutch and Bearings
REP 11.53-171 Compiler Paper Pusher
REP 11.54-171 Sensor Assembly
REP 11.55-171 HVF Power Supply Unit
REP 11.56-171 BM Right Hand Cover
REP 11.57-171 HVF Main PWB
REP 11.58-171 BM Crease Nip Springs
REP 11.59-171 Crease Roll Gate Assembly
REP 11.60-171 BM Paper Guide Assembly
REP 11.61-171 BM Module
REP 11.62-171 BM Slide Assembly
REP 11.63-171 Entry Feed Motor 1
REP 11.64-171 Bypass Feed Motor
REP 11.65-171 Buffer Feed Motor
REP 11.66-171 Exit Feed Motor 2
REP 11.67-171 Tri-Folder Covers
REP 11.68-171 Tri-Folder Drive Assembly
REP 11.69-171 Drive Coupling Assembly
REP 11.70-171 Tri-Folder Feed Roller and Drive Belt
REP 11.71-171 Tri-Folder Assist Gate Solenoid
REP 11.72-171 Crease Roll Springs
REP 11.73-171 Tri-Folder Top Door Cover and Idler Assemblies
REP 11.74-171 Tri-Folder Roller Assembly and Diverter Solenoid
REP 11.75-171 Bin 1 Limit Switches
REP 11.76-171 Bin 1 Upper Level Sensor
REP 11.77-171 Tri-Folder Door Interlock Switches and Sensor
REP 11.78-171 Tri-Folder Entry and Assist Gate Sensors
REP 11.79-171 Tri Folder Exit Sensor
REP 11.80-171 Tri-Folder Control PWB
REP 11.81-171 Tri-Folder and Bin 2 Tray Harnesses
REP 11.82-171 Inserter Undocking
REP 11.83-171 Inserter Front and Rear Covers
REP 11.84-171 Inserter Motor
REP 11.85-171 Inserter PWB
REP 11.86-171 Inserter Clutch
REP 11.87-171 Inserter Top Cover Interlock Switch
REP 11.88-171 Left Hand Door Interlock Switch
REP 11.89-171 Main Tray and Paper Length Sensors
REP 11.90-171 Bottom Tray and Paper Sensors
REP 11.91-171 Inserter Top Cover and IDG Pickup Sensor
REP 11.92-171 Inserter Top Left Door and Acceleration Sensor
REP 11.93-171 LE and TE Sensors
REP 11.94-171 Inserter Bottom Plate Sensor
REP 11.95-171 Inserter Pickup Assembly and Reverse Feed Roller
REP 11.96-171 HVF Fixed and Adjustable Casters
REP 11.97-171 Pause to Unload PWB
REP 11.98-171 Inserter Idle Roller Assembly
REP 11.99-171 Tri-Folder Removal
REP 11.100-171 Ejector Paddle Assembly (W/TAG V-007)
REP 11.101-171 Paddle Wheel
REPs 12 – OCT
REP 12.1 OCT Fingers Install
REPs 14 – Scanner
REP 14.1 Scanner
REP 14.2 Exposure Lamp Inverter and Fuse (W/O TAG 150)
REP 14.3 Document Size Sensors (W/O TAG 150)
REP 14.4 DADH Closed Switch
REP 14.5 Scanner PWB (W/O TAG 150)
REP 14.6 CVT Glass, Document Glass and CVT Ramp
REP 14.7 Scan Carriage Home Sensor
REP 14.8 Input Module Angle Sensor
REP 14.9 Exposure Lamp
REP 14.10 Scan Idler Pulleys
REP 14.11 Scan Motor (W/O TAG 150)
REP 14.12 Scan Cables
REP 14.13 Scanner Drive Belt (W/O TAG 150)
REP 14.14 Top Cover
REP 14.15 Scan Motor (W/TAG 150)
REP 14.16 Scan Motor and Scan Carriage Drive Belts (W/TAG 150)
REP 14.17 Exposure Lamp Inverter (W/TAG 150)
REP 14.18 Scan Carriage Ribbon Harness (W/TAG 150)
REP 14.19 Scanner PWB (W/TAG 150)
REP 14.20 Document Size Sensor 1 and Document Size Sensor 2 (W/TAG 150)
ADJs 3 – Registration
ADJ 3.1 Registration Setup
ADJ 3.2 Magnification Adjustment
ADJs 4 – Machine Lubrication
ADJ 4.1 Machine Lubrication
ADJs 5 – DADH
ADJ 5.1 DADH Drive Belt Adjustment
ADJ 5.2 DADH Height Adjustment
ADJ 5.3 DADH Skew Adjustment
ADJ 5.4 DADH Cleaning Procedure
ADJ 5.5 DADH Registration Adjustment
ADJ 5.6 DADH Document Pad
ADJs 6 – ROS
ADJ 6.1 ROS Window Cleaning Procedure
ADJ 6.2 ROS Cleaning Procedure
ADJs 7 – Paper Trays
ADJ 7.1 Tray 3 and Tray 4 Paper Tray Guide Setting (W/O TAG 151)
ADJ 7.2 Tray 5 Paper Tray Guide Setting
ADJ 7.3 Tray 5 Module to Machine Alignment
ADJ 7.4 Tray 5 Module Tray Alignment
ADJ 7.5 Tray 3 and Tray 4 Paper Tray Guide Setting (W/TAG 151)
ADJ 7.6 Tray 5 Stack Height Sensor and Retard Shield
ADJs 8 – Paper Feed and Registration
ADJ 8.1 Registration Setup
ADJ 8.2 Simplex and Duplex Buckle Timing
ADJ 8.3 Tray 3 and Tray 4 Retard Roll Pressure (W/Tag 151)
ADJ 8.4 Tray 3 and Tray 4 Nudger Roll Pressure (W/Tag 151)
ADJs 9 – Xerographics
ADJ 9.1 Corotron Cleaning
ADJ 9.2 Image Quality Adjustment Routine
ADJ 9.3 Developer Magnetic Seal Brush Adjustment
ADJ 9.4 Xerographics Cleaning
ADJ 9.5 Optimize Dark and Light Grey Image
ADJs 10 – Print Transport and Fusing
ADJ 10.1 Inverter Decurler Adjustment
ADJs 11-110 – 2K LCSS
ADJ 11.1-110 2K LCSS Bin 1 Level
ADJ 11.2-110 Machine to 2K LCSS Alignment
ADJ 11.3-110 Hole Punch Position
ADJ 11.4-110 Motor Drive Belt Tensioning
ADJs 11-120 – 1K LCSS
ADJ 11.1-120 1K LCSS Bin 1 Level
ADJ 11.2-120 Motor Drive Belt Tensioning
ADJs 11-171-HVF / HVF BM
ADJ 11.1-171 Machine to HVF/HVF BM, HVF BM to Tri-folder Alignment
ADJ 11.2-171 Tri-Folder Paper Size Setting
ADJ 11.3-171 Stapler Anvil Alignment
ADJ 11.4-171 Crease Blade Position
ADJ 11.5-171 Booklet Tamping
ADJ 11.6-171 Booklet Compiling Position
ADJ 11.7-171 Booklet Crease Position
ADJ 11.8-171 Booklet Staple Position
ADJ 11.9-171 Booklet Maker Skew
ADJ 11.10-171 Motor Drive Belt Tensioning
ADJ 11.11-171 Idler Drive Belt Tensioning
ADJ 11.12-171 Tri-Folder Fold Adjustment
ADJ 11.13-171 HVF Performance Improvement (W/TAG V-006)
ADJ 11.14-171 BM Diverter Solenoid Position
ADJs 14 – Scanner
ADJ 14.1 Optics Cleaning Procedure (W/O TAG 150)
ADJ 14.2 Optics Cleaning Procedure (W/TAG 150)

5. PARTS LIST
PL 1 – Standby Power
PL 1.10 Power and Control Assembly
PL 1.15 Main Power Cables
PL 2 – User Interface
PL 2.10 User Interface
PL 3 – Machine Run Control
PL 3.22 Single Board Controller PWB Module (1 of 2)
PL 3.24 Single Board Controller PWB Module (2 of 2)
PL 4 – Main Drive Assembly
PL 4.10 Main Drive Module (65-90 ppm) (1 of 2)
PL 4.12 Main Drive Module (65-90 ppm) (2 of 2)
PL 4.15 Main Drive Module (35-55 ppm) (1 of 2)
PL 4.17 Main Drive Module (35-55 ppm) (2 of 2)
PL 5 – DADH
PL 5.10 DADH (Complete), Covers, DADH PWB
PL 5.15 Feed Assembly (35 ppm)
PL 5.17 Feed Assembly (40-90 ppm)
PL 5.20 Top Cover Assembly
PL 5.25 CVT
PL 5.30 Baffle Assembly
PL 5.35 Input Tray Assembly
PL 5.40 Document Cover
PL 6 – Imaging
PL 6.10 ROS
PL 7 – Paper Supply
PL 7.10 Tray 1 and 2 Assembly
PL 7.15 HCF Tray 3 and 4 Assembly (W/O TAG 151) (1 of 2)
PL 7.17 HCF Tray 3 and 4 Assembly (W/O TAG 151) (2 of 2)
PL 7.18 HCF Tray 3 and 4 Assembly (W/TAG 151) (1 of 2)
PL 7.19 HCF Tray 3 and 4 Assembly (W/TAG 151) (2 of 2)
PL 7.20 Elevator Motor and Control PWB (W/O TAG 151)
PL 7.21 Elevator Motor and Control PWB (W/TAG 151)
PL 7.25 HCF Covers (W/O TAG 151)
PL 7.26 HCF Covers (W/TAG 151)
PL 7.30 Bypass Tray and Left Door Assembly
PL 7.40 Stand Assembly
PL 7.60 Tray 5 Covers
PL 7.62 Tray 5 Base
PL 7.64 Tray 5 Guides
PL 7.68 Tray 5 Lift assembly (1 of 2)
PL 7.70 Tray 5 Lift assembly (2 of 2)
PL 8 – Paper Transport
PL 8.10 Main Covers
PL 8.11 Front Door Assembly (65-90 ppm) (2 of 3)
PL 8.15 Registration Transport (35-55 ppm)
PL 8.17 Registration Transport (65-90 ppm)
PL 8.20 Duplex Transport (65-90 ppm)
PL 8.22 Duplex Transport (35-55 ppm)
PL 8.25 Tray 1 and 2 Paper Feed Assembly (1 of 2)
PL 8.26 Tray 1 and 2 Paper Feed Assembly (2 of 2)
PL 8.30 Tray 3 Paper Feed Assembly (W/O TAG 151)
PL 8.31 Tray 4 Paper Feed Assembly (W/O TAG 151)
PL 8.32 Tray 3 Paper Feed Assembly (W/TAG 151)
PL 8.33 Tray 4 Paper Feed Assembly (W/TAG 151)
PL 8.35 Tray 3 Transport Assembly (W/O TAG 151)
PL 8.36 Tray 3 Transport Assembly (W/TAG 151)
PL 8.40 Tray 5 Feed Assembly (1 of 3)
PL 8.45 Tray 5 Feed Assembly (2 of 3)
PL 8.47 Tray 5 Feed Assembly (3 of 3)
PL 9 – Xerographics
PL 9.10 Waste Toner Bottle Assembly
PL 9.15 Developer Assembly (65-90 ppm)
PL 9.17 Developer Assembly (35-55 ppm)
PL 9.20 Xerographic Module and Short Paper Path Assembly (40-90 ppm)
PL 9.22 Xerographic Module and Short Paper Path Assembly (35 ppm)
PL 9.25 Ozone Fan and Photoreceptor Fan
PL 10 – Copy Transportation and Fusing
PL 10.8 Fuser Module Assembly (35-55 ppm)
PL 10.10 Fuser Module Assembly (65-90 ppm)
PL 10.11 Inverter Assembly (1 of 4)
PL 10.12 Inverter Assembly (2 of 4)
PL 10.13 Inverter Assembly (3 of 4)
PL 10.14 Inverter Assembly (4 of 4)
PL 10.15 Inverter Drive Gears and Jam Clearance Knobs
PL 10.20 Inverter Decurler Assembly W/TAG 046/047
PL 10.21 OCT Inverter Decurler Assembly W/TAG 148
PL 10.25 Short Paper Path Assembly
PL 11 – 2K LCSS
PL 11.2 2K LCSS Covers
PL 11.4 2K LCSS Docking Latch
PL 11.6 2K LCSS Hole Punch Unit
PL 11.8 2K LCSS Paddle Wheel/Safety Gate
PL 11.10 2K LCSS Bin 1 Control Components (1 of 2)
PL 11.12 2K LCSS Bin 1 Control Components (2 of 2)
PL 11.14 2K LCSS Paper Entry Transport
PL 11.16 2K LCSS Tamper Assembly
PL 11.18 2K LCSS Ejector Assembly
PL 11.20 2K LCSS Staple Head Unit/Traverse Assembly
PL 11.22 2K LCSS Bin 0 Entry
PL 11.23 2K LCSS Bin 1 Entry
PL 11.24 2K LCSS Entry Guide Cover/Jam Clearance Guide
PL 11.26 2K LCSS Electrical
PL 11 – 1K LCSS
PL 11.100 1K LCSS Covers
PL 11.102 1K LCSS Docking Latch
PL 11.104 1K LCSS Paddle Wheel/Safety Gate
PL 11.106 1K LCSS Bin 1 Control Components
PL 11.110 1K LCSS Paper Entry Transport
PL 11.112 1K LCSS Tamper Assembly
PL 11.114 1K LCSS Ejector Assembly
PL 11.116 1K LCSS Staple Head Assembly
PL 11.118 1K LCSS Bin 0 Entry
PL 11.120 1K LCSS Bin 1 Entry
PL 11.122 1K LCSS Entry Guide Cover/Jam Clearance Guide
PL 11.124 1K LCSS Electrical
PL 11 – HVF
PL 11.130 HVF Covers and Docking
PL 11.135 HVF Stacker
PL 11.140 HVF Ejector, Pressing and Support (1 of 2)
PL 11.145 HVF Ejector, Pressing and Support (2 of 2)
PL 11.150 HVF Main Drives
PL 11.153 HVF Feed Assembly and Punch (1 of 3)
PL 11.155 HVF Feed Assembly and Punch (2 of 3)
PL 11.156 HVF Feed Assembly and Punch (3 of 3)
PL 11.157 HVF Power and Control
PL 11 – HVF Booklet Maker
PL 11.160 HVF BM Module (Complete)
PL 11.161 HVF BM Entry and Front Cover
PL 11.162 HVF BM Tamper Assembly
PL 11.163 HVF BM Back Stop Motor
PL 11.164 HVF BM Back Stop assembly
PL 11.165 HVF BM Crease Blade Motor
PL 11.166 HVF BM Crease Rolls Motor and PWB
PL 11.167 HVF BM Crease Rolls and Support Leg
PL 11.168 HVF BM Stapler Assemblies
PL 11.169 HVF BM Bin 2
PL 11 – Inserter
PL 11.175 Inserter Covers
PL 11.177 Inserter Main Drives (1 of 3)
PL 11.179 Inserter Main Drives (2 of 3)
PL 11.181 Inserter Main Drives (3 of 3)
PL 11 – Tri-Folder
PL 11.190 Tri-Folder Covers
PL 11.193 Tri-Folder Drives module
PL 11.195 Tri-Folder Top Door Cover Assembly
PL 11.197 Tri-Folder Main Drives Assembly
PL 12 – OCT
PL 12.10 OCT
PL 14 – Scanner
PL 14.10 Scanner Module, CVT/Document Glass (W/TAG 150)
PL 14.15 Electrical Components (W/TAG 150)
PL 14.20 Scanner Module, CVT/Document Glass (W/O TAG 150)
PL 14.25 Electrical Components (W/O TAG 150)
PL 17 – Secure Access
PL 17.00 Secure Access Additions
PL 20 – Fax
PL 20.10 Fax PWBs
PL 25 – Accessories
PL 25.10 Convenience Stapler
PL 26 – Consumables and Tools
PL 26.10 Consumables and Tools (1 of 2)
PL 26.11 Consumables and Tools (2 of 2)
PL 28 – Covers
PL 28.10 Covers
PL 31 – Maintenance/Installation/Removal Kits
PL 31.10 Maintenance/Installation/Removal Kits (1 of 5)
PL 31.11 Maintenance/Installation/Removal Kits (2 of 5)
PL 31.12 Maintenance/Installation/Removal Kits (3 of 5)
PL 31.13 Maintenance/Installation/Removal Kits (4 of 5)
PL 31.14 Maintenance/Installation/Removal Kits (5 of 5)
PL 31.35 Line 1 Fax Kits
PL 31.40 Line 2 Fax Kits
Common Hardware

6. GENERAL PROCEDURES/INFORMATION
GP 1 to GP 9
GP 1 Diagnostics Entry, Facilities and Exit
GP 2 Fault Codes and History Files
GP 3 Service Information
GP 4 Machine Software
GP 5 Portable Work Station and Tools
GP 6 Screw Usage
GP 7 Miscellaneous Checks
GP 8 Special Tools and Consumables
GP 9 Secure Diagnostic
GP 10 to GP 19
GP 10 How to Check a Motor
GP 11 How to Check a Sensor
GP 12 How to Check a Solenoid or Clutch
GP 13 How to Check a Switch
GP 14 How to Switch Off the Machine or Switch On the Machine
GP 15 How to Set the Machine Configuration
GP 16 How to Safely Lift or Move Heavy Modules
GP 17 High Frequency Service Items
GP 18 Machine Lubrication
GP 19 Network Clone Procedure
GP 20 to GP 29
GP 20 Paper and Media Size Specifications
GP 21 Installation Space Requirements
GP 22 Electrical Power Requirements
GP 23 Environmental Data
GP 24 Customer Administration Tools
GP 25 First Copy / Print Out Time and Power On / Off Time
GP 26 Restriction of Hazardous Substances (RoHS)
GP 27 Fuser/Xerographic Module End of Life Extension
GP 28 USB Connection Mode
GP 29 Embedded Customer Documentation
GP 30 to GP 36
GP 30 Copier Only Machine Identification
GP 31 How to Set the Date and Time
GP 32 How to Enable HTTP
GP 33 How to Configure the PWS to Ping a Device
GP 34 How to Set the IP Address of the PWS
GP 35 How to Change Ethernet Speed
GP 36 How to Disable the Firewall of the PWS
GP 40
GP 40 Glossary of Terms, Acronyms and Abbreviations
Diagnostic Codes dC001 to dC131b
dC001 Reset Auditron Master PIN
dC104 Modal Usage Counters
dC109 Embedded Fax Protocol Report
dC111 Tag Matrix
dC131 NVM Read/Write
dC131a NVM Tables Chain 1 to 10
dC131b NVM Tables Chain 12 to 19
Diagnostic Codes dC132
dC132 NVM Initialization
Diagnostic Codes dC305 to dC905
dC305 UI Test
dC312 Network Echo Tests
dC314 Network Connectivity Tests
dC330 Component Control
dC604 Registration Setup Procedure
dC606 Internal Print Test Patterns
dC640 Video Path Diagnostics
dC905 TC Sensor Calibration
Change Tags
Tags
Processor Tags
DADH Tags
2K LCSS Tags
1K LCSS Tags
HVF Tags
Tray 6 Inserter Tags
Tray 5 Tags
Fax Tags

7. WIRING DATA
Plug Jack Locations
PJ Locations
Wiring Diagrams
Wiring Diagrams

8. ACCESORIES
ACC 1 Foreign Device Checkout

WC WC5735 WC5740 WC5745 WC5755 WC5765 WC5775 WC5790 57355740 5745 5755 5765 5775 5790