Xerox WorkCentre 5845/5865/5875/5890 Service Manual and Parts Catalog


Accurate, clear and concise text, combined with detailed illustrations, lists of error code, instruction and diagrams, guide you through procedure of repair, remediate, maintenance and adjustments your copier, printer or scanner.
Present manual Xerox WorkCentre 5845/5865/5875/5890 contain clear instructions and procedures on how to fix the problems occurring in your equipment.
The information contained in this repair manual is necessary for the repair, but also prevention, resulting in a longer life of your equipment.
Format of the manual: PDF, makes it easy to navigate, instant download and print. English language.
To see what contain, please read table of contents:

1. SERVICE CALL PROCEDURES
SCP 1 Initial Actions
SCP 2 Call Actions
SCP 3 Fault Analysis
SCP 4 Subsystem Maintenance
SCP 5 Final Actions
SCP 6 Machine Features

2. STATUS INDICATOR RAPs

3. IMAGE QUALITY
Image Quality RAPs
IQ1 Image Quality Entry RAP
IQ2 Defects RAP
IQ3 Xerographic RAP
IQ4 Fuser Module RAP
IQ5 Print Damage RAP
IQ6 Narrow Bands RAP
IQ7 SPDH, Document Glass and Scanner RAP
IQ8 Skew RAP
IQ9 Unacceptable Received Fax Image Quality RAP
IQ10 Image Quality Improvement RAP
IQ11 Light Copies RAP
IQ12 Barber Pole Deletions / Developer Leakage RAP
IQ13 Cockle Deletion RAP
Image Quality Specifications
IQS 1 Solid Area Density
IQS 2 Background
IQS 3 Fusing
IQS 4 Resolution
IQS 5 Skew
IQS 6 Copy / Print Defects
IQS 7 Registration
IQS 8 Magnification

4. REPAIRS/ADJUSTMENTS
REPs 1 – Standby Power
REP 1.1 Power and Control Assembly
REP 1.2 Wiring Harness Repairs
REP 1.3 Molex SL Connectors
REP 1.4 Male Hirose DF1B Connectors
REP 1.5 AMP EI Connectors
REP 1.6 Hirose DF11 Connectors
REP 1.7 AMP CT Connectors
REP 1.8 Front Door Interlock Switch
REP 1.9 LVPS and Base Module
REP 1.10 HVPS
REP 1.11 Molex Mini-Fit Junior Connectors
REPs 2 – User Interface
REP 2.1 User Interface Assembly
REP 2.2 UI Touch Screen
REP 2.3 UI Control PWB
REPs 3 – Machine Run Control
REP 3.1 IOT PWB
REP 3.2 Hard Disk Drive
REP 3.3 Single Board Controller PWB
REP 3.4 SD Card
REPs 5 – SPDH
REP 5.1 Top Cover Assembly
REP 5.2 Feed Roll, Nudger Roll and Feed Assembly
REP 5.3 Retard Roll and Separation Assembly
REP 5.4 Input Tray Assembly
REP 5.5 Takeaway Roll Assembly
REP 5.6 Lower Pre Scan Roller Assembly
REP 5.7 Exit Roll Assembly
REP 5.8 Stack Height Sensor, Takeaway Sensor and Feed Sensor
REP 5.9 Length Sensors
REP 5.10 SPDH Reg Sensor
REP 5.11 Calibration Home Position Sensor
REP 5.12 Feed Motor and Belt
REP 5.13 Read Motor
REP 5.14 Feed Clutch
REP 5.15 Takeaway Clutch
REP 5.16 Document Guide Sensors and Doc Present Sensor Actuator
REP 5.17 Pre Scan Roll Assembly
REP 5.18 Mid Scan Roll Assembly
REP 5.19 SPDH Removal
REP 5.20 Motor Cooling Fan
REP 5.21 LED Cooling Fan
REP 5.22 Side 2 Scan Power and Data Ribbon Cables
REP 5.23 SPDH Read Assembly
REP 5.24 Tray Elevator Motor
REP 5.25 SPDH Read Assembly Drives
REPs 10 – Print Transport and Fusing
REP 10.1 Short Paper Path Assembly
REP 10.3 Inverter Motor
REP 10.4 Inverter Path Solenoid
REP 10.5 Inverter Nip Solenoid
REP 10.7 Upper Baffle Assembly
REP 10.8 Nip Split Shaft Assembly
REP 10.9 Shaft Actuator
REP 10.10 Fuser Latch
REP 10.11 Inverter Gate
REP 10.12 Tri-Roll Shaft Assembly
REP 10.13 Fuser Web Motor Assembly
REP 10.15 Intermediate Drive Belt (W/TAG 001)
REP 10.16 Fuser Exit Switch
REP 10.17 IOT Exit Sensor
REP 10.18 Inverter Jam Clearance LEDs
REP 10.19 Tri-Roll Nip Split Solenoid
REP 10.20 Inverter Sensor
REPs 11-110 – 2K LCSS
REP 11.1-110 2K LCSS Covers
REP 11.2-110 Input Drive Belt and Transport Motor 1
REP 11.3-110 Intermediate Paper Drive Belt
REP 11.4-110 Paper Output Drive Belt and Transport Motor 2
REP 11.5-110 Bin 1 Drive Belts
REP 11.6-110 Tamper Assembly
REP 11.7-110 Hole Punch Unit, Motor and Sensors
REP 11.8-110 Stapler Traverse Assembly
REP 11.9-110 Staple Head Unit
REP 11.10-110 Ejector Assembly Sensors
REP 11.11-110 Bin 1 Level Sensors
REP 11.12-110 Paddle Wheel Shaft Assembly
REP 11.13-110 2K LCSS Un-Docking
REP 11.14-110 2K LCSS PWB
REP 11.15-110 Entry Guide Cover
REP 11.16-110 Docking Latch Assembly
REP 11.17-110 Ejector Belt
REP 11.18-110 Paper Guide and Top Exit Sensor
REP 11.19-110 Lower Right Paper Guide
REPs 11-120 – 1K LCSS
REP 11.1-120 1K LCSS Covers
REP 11.2-120 Input Drive Belt and Transport Motor 1
REP 11.3-120 1K LCSS Stability Foot
REP 11.4-120 Paper Output Drive Belt and Transport Motor 2
REP 11.5-120 Bin 1 Drive Belts
REP 11.6-120 Tamper Assembly
REP 11.7-120 Stapler Assembly and SH1 Paper Sensor
REP 11.8-120 Ejector Assembly and Sensors
REP 11.9-120 Bin 1 Upper Level Sensor
REP 11.10-120 Paddle Wheel Shaft Assembly
REP 11.11-120 1K LCSS Removal
REP 11.12-120 1K LCSS PWB
REP 11.13-120 Entry Guide Cover
REP 11.14-120 Docking Latch Assembly and Docking Interlock Switch
REP 11.15-120 Ejector Belt
REP 11.16-120 Paper Guide and Top Exit Sensor
REP 11.17-120 Lower Right Paper Guide
REPs 11-150 – LVF BM
REP 11.1-150 LVF BM Covers
REP 11.2-150 Input Drive Belt, Compiler Entrance Drive Belt 1 and
Transport Motor 1 / Gearbox
REP 11.3-150 Intermediate Paper Drive Belt
REP 11.4-150 Paper Output Drive Belt and Transport Motor 2
REP 11.5-150 Bin 1 Drive Belts and Stacker Tray Drive and Motor Assembly
REP 11.6-150 Tamper Assembly and Sensors
REP 11.7-150 Hole Punch Unit, Motor and Sensors
REP 11.8-150 Stapler Traverse Assembly and Sensors
REP 11.9-150 Staple Head Unit
REP 11.10-150 Ejector Assembly, Support Finger and Sensors
REP 11.11-150 Bin 1 Level Sensors
REP 11.12-150 Paddle Shaft Assembly and Paddle Motor Assembly
REP 11.13-150 LVF BM Un-Docking
REP 11.14-150 LVF PWB
REP 11.15-150 Entry Guide Cover Assembly
REP 11.16-150 Docking Latch Assembly
REP 11.17-150 Ejector Belt
REP 11.18-150 BM Back Stop Motor
REP 11.19-150 Back Stop Assembly
REP 11.20-150 BM Guide Home Sensor and BM End Stop Mid Home Sensor
REP 11.21-150 Crease Blade Gearbox Assembly, Motor and Sensors
REP 11.22-150 Crease Blade Assembly and Guides
REP 11.23-150 Crease Blade Cranks, Bearings, Gear and Handle
REP 11.24-150 Crease Rolls and Associated Components
REP 11.25-150 Crease Roll Motor and Gearbox Assembly
REP 11.26-150 Crease Roll Gear Kit
REP 11.27-150 BM Exit Roll, Belt, Pulley, Bush and Paddle
REP 11.28-150 BM Exit Upper Guide Assembly and Exit Sensor
REP 11.29-150 BM Bail Arm Assembly, Spring, Roller and Bin 2 90% Full Sensor
REP 11.30-150 BM Compiler Guide Assembly, Flapper and Flapper Motor
REP 11.31-150 BM Upper Entrance Guide and Finisher Entry Sensor
REP 11.32-150 BM Lower Guide, BM Entry Sensor and BM Entrance Guide Assembly
REP 11.33-150 Booklet Diverter Gate
REP 11.34-150 BM 1st Feed Roll Assembly, Compiler Entrance Drive Belt 1 and 2
REP 11.35-150 BM 2nd Feed Roll Assembly
REP 11.36-150 LVF BM PWB
REP 11.37-150 BM Staple Cartridge Assembly
REP 11.38-150 BM Stapler Assembly and Booklet Tamper Assembly
REP 11.39-150 BM Staple Cartridge LED
REP 11.40-150 Booklet Tamper Home Sensor
REP 11.41-150 Booklet Tamper Motor
REP 11.42-150 Booklet Tamper Arms
REP 11.43-150 Booklet Staple Paper Detect Sensor
REP 11.44-150 Bin 2 Support
REP 11.45-150 Lower Right Cover and Bin 1 Lower Limit Switch
REP 11.46-150 Paper Guide and Top Exit Sensor
REP 11.47-150 Lower Right Paper Guide
REP 11.48-150 BM Staple Head and Sensors
REPs 11-171 – HVF
REP 11.1-171 HVF Covers
REP 11.2-171 HVF Stapler Assembly
REP 11.3-171 HVF Top Tray
REP 11.4-171 HVF Bin 1 Removal
REP 11.5-171 HVF Upper Right Side Cover Removal
REP 11.6-171 HVF Ejector Assembly Removal
REP 11.7-171 HVF Pressing Plate Fingers
REP 11.8-171 HVF Front and Rear Support Fingers
REP 11.9-171 HVF Offset Motor Assembly
REP 11.10-171 HVF Stacker Idler Rolls
REP 11.11-171 HVF Front Tamper Motor Assembly
REP 11.12-171 HVF Stacker Motor Gearbox
REP 11.13-171 HVF and HVF BM Un-Docking
REP 11.14-171 HVF Top Jam Clearance Guide Assembly
REP 11.15-171 HVF Rear Tamper Assembly
REP 11.16-171 BM Flapper
REP 11.17-171 BM PWB
REP 11.18-171 BM Crease Blade Motor
REP 11.19-171 BM Crease Roll Motor
REP 11.20-171 BM Backstop Motor Assembly
REP 11.21-171 BM Backstop Assembly
REP 11.22-171 BM Entry Roll
REP 11.23-171 BM Entry Sensor
REP 11.24-171 BM Crease Roll Gate Motor
REP 11.25-171 BM Compiler Motor and BM Flapper Motor
REP 11.26-171 BM Back Stop Drive Assembly
REP 11.27-171 BM Staple Heads
REP 11.28-171 BM Stapler Bracket Assembly
REP 11.29-171 BM Conveyor Belts
REP 11.30-171 BM Tamper Assembly and Tamper 1 Motor
REP 11.31-171 HVF Buffer Guide Assembly
REP 11.32-171 HVF Input Jam Clearance Guide
REP 11.33-171 HVF Buffer Pocket Jam Clearance Guide Assembly
REP 11.34-171 Inserter Jam Clearance Guide Assembly
REP 11.35-171 HVF Diverter Exit Gate
REP 11.36-171 BM Crease Blade Assembly
REP 11.37-171 HVF Stacker Driving Shaft Bearings
REP 11.38-171 HVF Stacker Bin 1 Main Drive Belts
REP 11.39-171 HVF BM Diverter Gate
REP 11.40-171 HVF Input Roll
REP 11.41-171 HVF Inserter Guide Roll
REP 11.42-171 HVF Buffer Pocket Roll
REP 11.43-171 HVF Booklet Entrance Roll
REP 11.44-171 HVF Buffer Lower Roll
REP 11.45-171 HVF Buffer Upper Roll
REP 11.46-171 HVF Stacker Exit Feed Roll
REP 11.47-171 HVF Top Exit Feed Roll
REP 11.48-171 HVF Paddle Unit Motor Assembly
REP 11.49-171 HVF Compiler Paddle Module
REP 11.50-171 BM Exit Sensor
REP 11.51-171 HVF Compiler Paper Pusher Motor Assembly
REP 11.52-171 BM Crease Rolls, Gears, Clutch and Bearings
REP 11.53-171 HVF Compiler Paper Pusher
REP 11.54-171 HVF Paper Pusher Sensor Assembly
REP 11.55-171 HVF Power Supply Unit
REP 11.56-171 BM Right Cover
REP 11.57-171 HVF Control PWB
REP 11.58-171 BM Crease Nip Springs
REP 11.59-171 BM Crease Roll Gate Assembly
REP 11.60-171 BM Paper Guide Assembly
REP 11.61-171 BM Module
REP 11.62-171 BM Slide Assembly
REP 11.63-171 HVF Transport Motor 1
REP 11.64-171 HVF Bypass Feed Motor
REP 11.65-171 HVF Buffer Feed Motor
REP 11.66-171 HVF Transport Motor 2
REP 11.67-171 Tri-Folder Covers
REP 11.68-171 Tri-Folder Drive Assembly
REP 11.69-171 Tri-Folder Drive Coupling Assembly
REP 11.70-171 Tri-Folder Feed Roller and Drive Belt
REP 11.71-171 Tri-Folder Assist Gate Solenoid
REP 11.72-171 Tri-Folder Crease Roll Springs
REP 11.73-171 Tri-Folder Top Door Cover and Idler Assemblies
REP 11.74-171 Tri-Folder Roller Assembly and Diverter Solenoid
REP 11.75-171 HVF Bin 1 Limit Switches
REP 11.76-171 HVF Bin 1 Upper Level Sensor
REP 11.77-171 Tri-Folder Door Interlock Switches and Sensor
REP 11.78-171 Tri-Folder Entry and Assist Gate Sensors
REP 11.79-171 Tri-Folder Exit Sensor
REP 11.80-171 Tri-Folder Control PWB
REP 11.81-171 Tri-Folder and Bin 2 Tray Harnesses
REP 11.82-171 Inserter Undocking
REP 11.83-171 Inserter Front and Rear Covers
REP 11.84-171 Inserter Motor
REP 11.85-171 Inserter PWB
REP 11.86-171 Inserter Clutch
REP 11.87-171 Inserter Top Cover Interlock Switch
REP 11.88-171 Inserter Left Door Interlock Switch
REP 11.89-171 Inserter Main Tray and Paper Size Sensors
REP 11.90-171 Inserter Bottom Tray and Paper Sensors
REP 11.91-171 Inserter Top Cover and IDG Pickup Sensor
REP 11.92-171 Inserter Top Left Door and Acceleration Sensor
REP 11.93-171 Inserter LE and TE Sensors
REP 11.94-171 Inserter Bottom Plate Sensor
REP 11.95-171 Inserter Pickup Assembly and Reverse Feed Roller
REP 11.96-171 HVF Fixed and Adjustable Casters
REP 11.97-171 HVF Pause to Unload PWB
REP 11.98-171 Inserter Idle Roller Assembly
REP 11.99-171 Tri-Folder Removal
REP 11.100-171 HVF Ejector Paddle Assembly
REP 11.101-171 Paddle Wheel
REPs 12 – OCT
REP 12.1 OCT Transport Assembly and Mounting Bracket
REPs 20 – Fax
REP 20.1 Fax PWB
REPs 40 – Main Drives
REP 40.1 Main Drive Module (45-55 ppm)
REP 40.2 Main Drive PWB (45-55 ppm)
REP 40.3 Main Drive Belt, Drive Gears and Idlers (45-55 ppm)
REP 40.4 Photoreceptor Drive Gear
REP 40.5 Main Drive Module (65-90 ppm)
REP 40.6 Main Drive PWB (65-90 ppm)
REP 40.7 Main Drive Belts, Drive Gears and Idlers (65-90 ppm)
REPs 60 – Imaging
REP 60.1 Scanner Rear Cover and Faraday Shield
REP 60.2 Scanner Module
REP 60.3 Top Cover Assembly
REP 60.4 Scanner PWB
REP 60.5 Scan Carriage Assembly
REP 60.6 Side 2 Scan Assembly and Reg Sensor
REP 60.7 Scan Carriage Power Ribbon Cable
REP 60.8 Scan Carriage Data Ribbon Cable
REP 60.9 Actuator Support Assembly
REP 60.10 Scan Carriage Motor Assembly
REP 60.11 Scan Carriage Drive Belt
REP 60.12 Scan Carriage Idler Pulleys
REP 60.13 Document Size Sensor 1 and Document Size Sensor 2
REP 60.14 Scanner Cooling Fan
REP 60.15 ROS
REP 60.16 Scanner Module Mounting Frame
REPs 70 – Paper Supply
REP 70.1 Tray 1 and Tray 2 Removal
REP 70.2 Bypass Tray and Left Door Assembly
REP 70.3 Tray 1 and Tray 2 Paper Guides
REP 70.4 Tray 1 and Tray 2 Paper Size Cams
REP 70.5 Tray 6 Empty Sensor
REP 70.6 Tray 6 Stack Height Sensor
REP 70.7 Tray 6 Down Sensor
REP 70.8 Tray 6 Elevator Motor Assembly
REP 70.9 Tray 6 Upper Limit Switch
REP 70.10 Tray 6 Down Limit Switch
REP 70.11 Un-docking and Docking Tray 6
REP 70.12 Tray 1 and Tray 2 Lift Gear Assembly
REP 70.13 Tray 6 Elevator Rack Assembly
REP 70.14 Tray 3 and Tray 4 Removal
REP 70.15 Tray 3 and Tray 4 Elevator Motor
REP 70.16 Tray 3 and Tray 4 Elevator Cables
REP 70.17 Tray 3 and Tray 4 Stack Height Sensor
REP 70.18 Tray 3 and Tray 4 Home Sensor
REP 70.19 HCF Control PWB
REP 70.20 Tray 3 and Tray 4 Elevate Damper Assembly
REPs 80 – Paper Transport
REP 80.1 Tray 1 and Tray 2 Paper Feed Assembly
REP 80.2 Registration Transport
REP 80.3 Registration Clutch
REP 80.4 Registration Sensor and Wait Sensor (45-55ppm)
REP 80.5 Duplex Transport
REP 80.6 Duplex Motor and Drive Belts
REP 80.7 Bypass Tray Feed Solenoid
REP 80.8 Tray 1 and Tray 2 Transport Drive Belt
REP 80.9 Registration Sensor (65-90 ppm)
REP 80.10 Tray 1 and Tray 2 Transport Rolls and Bearings
REP 80.11 Wait Sensor (65-90ppm)
REP 80.12 Tray 1 and Tray 2 Transport Roll Drives Motor
REP 80.13 Bypass Tray Feed Head
REP 80.14 Bypass Tray Drive Gear
REP 80.15 Bypass Tray Feed Roll
REP 80.16 Bypass Tray Retard Pad
REP 80.17 Bypass Tray Empty Sensor
REP 80.18 Tray 1 or Tray 2 Feed Sensor
REP 80.19 Tray 6 Feed Sensor
REP 80.20 Registration Drive Roll Assembly
REP 80.21 Registration Transport Drive Belt
REP 80.22 Duplex Sensor
REP 80.23 Tray 6 Transport Drive Belt
REP 80.24 Tray 6 Feed Rolls
REP 80.25 Tray 1 and Tray 2 Feed Rolls
REP 80.26 Tray 6 Feed Motor
REP 80.27 Tray 6 Transport Motor
REP 80.28 Tray 6 Takeaway Roller
REP 80.29 Tray 1 and Tray 2 Retard Roll Friction Clutch
REP 80.30 Tray 3 Paper Feed Assembly
REP 80.31 Tray 4 Paper Feed Assembly
REP 80.32 HCF Transport Motor
REP 80.33 Tray 3 Transport Gear Pulley
REP 80.34 Tray 3 Transport Assembly
REP 80.35 Tray 3 Exit Sensor
REP 80.36 Tray 3 Takeaway Roll Assembly
REP 80.37 Tray 3 and Tray 4 Transport Roll
REP 80.38 Not Used
REP 80.39 Tray 3 Empty Sensor
REP 80.40 Tray 3 Feed Sensor
REP 80.41 Not Used
REP 80.42 Tray 4 Empty Sensor
REP 80.43 Tray 4 Feed Sensor
REP 80.44 Tray 3 and Tray 4 Feed Assembly Feed Rolls
REP 80.45 Tray 3 Paper Guide
REP 80.46 Tray 4 Paper Guide
REP 80.47 Tray 3 Transport Clutch Drive Assembly
REP 80.48 Duplex Transport LED
REP 80.49 Tray 3 or Tray 4 Feed Clutch
REPs 90 – Xerographics
REP 90.1 Waste Toner Bottle Assembly
REP 90.2 Developer Assembly
REP 90.3 Ozone Fan
REP 90.4 Waste Toner Full Sensor
REP 90.5 Toner Dispense Module
REP 90.6 Xerographic Module Latch
REP 90.7 Developer Paddle
REP 90.8 Transfer / Detack Harness
REP 90.9 Erase Lamp
REP 90.10 Auger Damper
ADJs 3 – Registration
ADJ 3.1 Registration Setup
ADJ 3.2 Magnification Adjustment
ADJs 5 – SPDH
ADJ 5.1 SPDH Drive Belts
ADJ 5.2 SPDH Height
ADJ 5.3 SPDH Skew
ADJ 5.4 SPDH Cleaning Procedure
ADJ 5.5 SPDH Registration
ADJs 10 – Print Transport and Fusing
ADJs 11-110 – 2K LCSS
ADJ 11.1-110 2K LCSS Bin 1 Level
ADJ 11.2-110 Machine to 2K LCSS Alignment
ADJ 11.3-110 Hole Punch Position
ADJ 11.4-110 Motor Drive Belt Tensioning
ADJs 11-120 – 1K LCSS
ADJ 11.1-120 1K LCSS Bin 1 Level
ADJ 11.2-120 Motor Drive Belt Tensioning
ADJs 11-150 – LVF BM
ADJ 11.1-150 LVF BM Bin 1 Level
ADJ 11.2-150 Machine to LVF BM Alignment
ADJ 11.3-150 Hole Punch Position
ADJ 11.4-150 Motor Drive Belt Tensioning
ADJ 11.5-150 Booklet Crease Position
ADJ 11.6-150 Booklet Staple Position
ADJ 11.7-150 Booklet Stapler Anvil Position – Front
ADJ 11.8-150 Booklet Stapler Anvil Position – Rear
ADJs 11-171-HVF / HVF BM
ADJ 11.1-171 Machine to HVF/HVF BM, HVF BM to Tri-Folder Alignment
ADJ 11.2-171 Tri-Folder Paper Size Setting
ADJ 11.3-171 Stapler Anvil Alignment
ADJ 11.4-171 Crease Blade Position
ADJ 11.5-171 Booklet Tamping
ADJ 11.6-171 Booklet Compiling Position
ADJ 11.7-171 Booklet Crease Position
ADJ 11.8-171 Booklet Staple Position
ADJ 11.9-171 Booklet Maker Skew
ADJ 11.10-171 Motor Drive Belt Tensioning
ADJ 11.11-171 Idler Drive Belt Tensioning
ADJ 11.12-171 Tri-Folder Fold Adjustment
ADJ 11.13-171 HVF Performance Improvement (W/TAG V-006)
ADJ 11.14-171 BM Diverter Solenoid Position
ADJs 40 – Machine Lubrication
ADJ 40.1 Machine Lubrication
ADJs 60 – Imaging
ADJ 60.1 ROS Window Cleaning Procedure
ADJ 60.2 ROS Cleaning Procedure
ADJ 60.3 Scanner Cleaning Procedure
ADJ 60.4 Side 2 Scan Assembly Cleaning Procedure
ADJ 60.5 IIT Registration, Magnification and Calibration
ADJs 70 – Paper Trays
ADJ 70.1 Tray 3 and Tray 4 Paper Tray Guide Setting
ADJ 70.2 Tray 6 Paper Tray Guide Setting
ADJ 70.3 Tray 6 Module to Machine Alignment
ADJ 70.4 Tray 6 Module Tray Alignment
ADJ 70.5 Tray 6 Stack Height Sensor and Retard Shield
ADJs 80 – Paper Feed and Registration
ADJ 80.1 Registration Setup
ADJ 80.2 Simplex and Duplex Buckle Timing
ADJ 80.3 Tray 3 and Tray 4 Retard Roll Pressure
ADJ 80.4 Tray 3 and Tray 4 Nudger Roll Pressure
ADJs 90 – Xerographics
ADJ 90.1 Corotron Cleaning
ADJ 90.2 Optimize Dark and Light Grey Image
ADJ 90.3 Developer Magnetic Seal Brush Adjustment
ADJ 90.4 Xerographics Cleaning

5. PARTS LISTS
PL 1 – Standby Power
PL 1.10 Power and Control Assembly
PL 1.15 Main Power Cables
PL 2 – User Interface
PL 2.10 User Interface
PL 3 – Machine Run Control
PL 3.22 Single Board Controller PWB Module
PL 5 – SPDH
PL 5.10 SPDH (Complete), Covers, SPDH PWB
PL 5.17 SPDH Transport Assembly
PL 5.18 SPDH Drive Assembly
PL 5.19 SPDH Read Assembly
PL 5.20 SPDH Top Cover Assembly
PL 5.25 SPDH Separation Assembly
PL 5.30 Input Tray Assembly
PL 10 – Copy Transportation and Fusing
PL 10.8 Fuser Module (45-55 ppm)
PL 10.10 Fuser Module (65-90 ppm)
PL 10.15 Inverter Drive Gears and Jam Clearance Knobs
PL 10.25 Short Paper Path Assembly
PL 11 – 2K LCSS
PL 11.2 2K LCSS Covers
PL 11.4 2K LCSS Docking Latch
PL 11.6 2K LCSS Hole Punch Unit
PL 11.8 2K LCSS Paddle Wheel/Safety Gate
PL 11.10 2K LCSS Bin 1 Control Components (1 of 2)
PL 11.12 2K LCSS Bin 1 Control Components (2 of 2)
PL 11.14 2K LCSS Paper Entry Transport
PL 11.16 2K LCSS Tamper Assembly
PL 11.18 2K LCSS Ejector Assembly
PL 11.20 2K LCSS Staple Head Unit/Traverse Assembly
PL 11.22 2K LCSS Bin 0 Entry
PL 11.23 2K LCSS Bin 1 Entry
PL 11.24 2K LCSS Entry Guide Cover/Jam Clearance Guide
PL 11.26 2K LCSS Electrical
PL 11 – LVF Booklet Maker
PL 11.50 LVF BM – Covers
PL 11.52 LVF BM Docking Latch
PL 11.54 LVF BM Hole Punch Unit
PL 11.56 LVF BM Paddle Shaft Assembly
PL 11.58 LVF BM Bin 1 Control Components (1 of 2)
PL 11.60 LVF BM Bin 1 Control Components (2 of 2)
PL 11.62 LVF BM Paper Entry Transport
PL 11.64 LVF BM Tamper Assembly
PL 11.66 LVF BM Ejector Assembly
PL 11.68 LVF BM Staple Head Unit/Traverse Assembly
PL 11.70 LVF BM Bin 0 Entry
PL 11.72 LVF BM Bin 1 Entry
PL 11.74 LVF BM Booklet Tamper Assembly
PL 11.75 LVF BM Compiler Entrance Guides
PL 11.76 LVF BM Compiler Guide Assembly
PL 11.78 LVF BM Booklet Stapler Assembly
PL 11.80 LVF BM Back Stop Assembly
PL 11.82 LVF BM Crease Blade Assembly
PL 11.84 LVF BM Crease Roll Assembly (1 of 3)
PL 11.86 LVF BM Crease Roll Assembly (2 of 3)
PL 11.88 LVF BM Crease Roll Assembly (3 of 3)
PL 11.90 LVF BM Electrical
PL 11 – 1K LCSS
PL 11.100 1K LCSS Covers
PL 11.102 1K LCSS Docking Latch
PL 11.104 1K LCSS Paddle Wheel/Safety Gate
PL 11.106 1K LCSS Bin 1 Control Components
PL 11.110 1K LCSS Paper Entry Transport
PL 11.112 1K LCSS Tamper Assembly
PL 11.114 1K LCSS Ejector Assembly
PL 11.116 1K LCSS Staple Head Assembly
PL 11.118 1K LCSS Bin 0 Entry
PL 11.120 1K LCSS Bin 1 Entry
PL 11.122 1K LCSS Entry Guide Cover/Jam Clearance Guide
PL 11.124 1K LCSS Electrical
PL 11 – HVF
PL 11.130 HVF Covers and Docking
PL 11.135 HVF Stacker
PL 11.140 HVF Ejector, Pressing and Support (1 of 2)
PL 11.145 HVF Ejector, Pressing and Support (2 of 2)
PL 11.150 HVF Main Drives
PL 11.153 HVF Feed Assembly and Punch (1 of 3)
PL 11.155 HVF Feed Assembly and Punch (2 of 3)
PL 11.156 HVF Feed Assembly and Punch (3 of 3)
PL 11.157 HVF Power and Control
PL 11 – HVF Booklet Maker
PL 11.160 HVF BM Module (Complete)
PL 11.161 HVF BM Entry and Front Cover
PL 11.162 HVF BM Tamper Assembly
PL 11.163 HVF BM Back Stop Motor
PL 11.164 HVF BM Back Stop Assembly
PL 11.165 HVF BM Crease Blade Motor
PL 11.166 HVF BM Crease Rolls Motor and PWB
PL 11.167 HVF BM Crease Rolls and Support Leg
PL 11.168 HVF BM Stapler Assemblies
PL 11.169 HVF BM Bin 2
PL 11 – Inserter
PL 11.175 Inserter Covers
PL 11.177 Inserter Main Drives (1 of 3)
PL 11.179 Inserter Main Drives (2 of 3)
PL 11.181 Inserter Main Drives (3 of 3)
PL 11 – Tri-Folder
PL 11.190 Tri-Folder Covers
PL 11.193 Tri-Folder Drives module
PL 11.195 Tri-Folder Top Door Cover Assembly
PL 11.197 Tri-Folder Main Drives Assembly
PL 12 – OCT
PL 12.10 OCT
PL 17 – Secure Access
PL 17.00 Secure Access Additions
PL 20 – Fax
PL 20.05 Fax Module
PL 25 – Accessories
PL 25.10 Convenience Stapler
PL 26 – Consumables and Tools
PL 26.10 Consumables and Tools (1 of 2)
PL 26.11 Consumables and Tools (2 of 2)
PL 28 – Covers
PL 28.10 Main Covers
PL 28.11 Front Door Assembly (65-90 ppm)
PL 28.15 Covers
PL 31 – Maintenance/Installation/Removal Kits
PL 31.11 Maintenance/Installation/Removal Kits (1 of 4)
PL 31.12 Maintenance/Installation/Removal Kits (2 of 4)
PL 31.13 Maintenance/Installation/Removal Kits (3 of 4)
PL 31.14 Maintenance/Installation/Removal Kits (4 of 4)
PL 31.35 Line 1 Fax Kits
PL 31.40 Line 2 Fax Kits
PL 40 – Main Drive Assembly
PL 40.10 Main Drive Module (65-90 ppm) (1 of 2)
PL 40.12 Main Drive Module (65-90 ppm) (2 of 2)
PL 40.15 Main Drive Module (45-55 ppm) (1 of 2)
PL 40.17 Main Drive Module (45-55 ppm) (2 of 2)
PL 60 – Imaging
PL 60.10 ROS
PL 60.15 Scanner Module, CVT/Document Glass
PL 60.20 Scanner Electrical Components
PL 60.25 Scan Carriage Assembly
PL 60.30 Side 2 Scan Assembly
PL 70 – Paper Supply
PL 70.10 Tray 1 and 2 Assembly
PL 70.18 Tray 3 and 4 Assembly (1 of 2)
PL 70.19 Tray 3 and 4 Assembly (2 of 2)
PL 70.21 Elevator Motor and Control PWB
PL 70.26 Tray 3 and 4 Assembly Covers
PL 70.30 Bypass Tray and Left Door Assembly
PL 70.40 Stand Assembly
PL 70.60 Tray 6 Covers
PL 70.62 Tray 6 Base
PL 70.64 Tray 6 Guides
PL 70.68 Tray 6 Lift assembly (1 of 2)
PL 70.70 Tray 6 Lift assembly (2 of 2)
PL 80 – Paper Transport
PL 80.15 Registration Transport (45-55 ppm)
PL 80.17 Registration Transport (65-90 ppm)
PL 80.20 Duplex Transport (65-90 ppm)
PL 80.22 Duplex Transport (45-55 ppm)
PL 80.25 Tray 1 and 2 Paper Feed Assembly (1 of 2)
PL 80.26 Tray 1 and 2 Paper Feed Assembly (2 of 2)
PL 80.32 Tray 3 Paper Feed Assembly
PL 80.33 Tray 4 Paper Feed Assembly
PL 80.36 Tray 3 Transport Assembly
PL 80.40 Tray 6 Feed Assembly (1 of 3)
PL 80.45 Tray 6 Feed Assembly (2 of 3)
PL 80.47 Tray 6 Feed Assembly (3 of 3)
PL 90 – Xerographics
PL 90.10 Waste Toner Bottle Assembly
PL 90.15 Developer Assembly (65-90 ppm)
PL 90.17 Developer Assembly (45-55 ppm)
PL 90.20 Xerographic Module and Short Paper Path Assembly
PL 90.25 Ozone Fan and Photoreceptor Fan
Common Hardware

6. GENERAL PROCEDURES/INFORMATION
GP 1 to GP 9
GP 1 Service Mode
GP 2 Fault Codes and History Files
GP 3 Service Information
GP 4 Machine Software
GP 5 Portable Work Station and Tools
GP 6 Screw Usage
GP 7 Miscellaneous Checks
GP 8 Special Tools and Consumables
GP 9 Machine SIM Card Matrix
GP 10 to GP 19
GP 10 How to Check a Motor
GP 11 How to Check a Sensor
GP 12 How to Check a Solenoid or Clutch
GP 13 How to Check a Switch
GP 14 How to Switch Off the Machine or Switch On the Machine
GP 15 Remote Diagnostics
GP 16 How to Safely Lift or Move Heavy Modules
GP 17 How to Re-Enter Optional Feature Installation Keys
GP 18 Machine Lubrication
GP 19 Network Clone Procedure
GP 20 to GP 29
GP 20 Paper and Media Size Specifications
GP 21 Installation Space Requirements
GP 22 Electrical Power Requirements
GP 23 Environmental Data
GP 24 Customer Administration Tools
GP 25 First Copy / Print Out Time and Power On / Off Time
GP 26 Restriction of Hazardous Substances (RoHS)
GP 27 Machine Configuration Control and Recovery
GP 28 USB Connection Mode
GP 29 Embedded Customer Documentation
GP 30 to GP 36
GP 30 How to Disable the Firewall of the PWS
GP 31 How to Set the Date and Time
GP 32 How to Enable HTTP
GP 33 How to Configure the PWS to Ping a Device
GP 34 How to Set the IP Address of the PWS
GP 35 How to Change Ethernet Speed
GP 36 How to Check an Adaptive Sensor
GP 40
GP 40 Glossary of Terms, Acronyms and Abbreviations
Diagnostic Codes dC103 to dC131
dC104 Usage Counters
dC108 Software Version
dC120 Fault Counters
dC122 Fault History
dC131 NVM Read/Write
Diagnostic Codes dC132 to dC140
dC132 Serial Number
dC134 Market Region
dC135 CRU/HFSI Status
dC136 Service Plan
dC137 PagePack
dC140 Analog Monitor
Diagnostic Codes dC301 to dC945
dC301 NVM Initialization
dC312 Network Echo Test
dC330 Component Control
dC361 NVM Save and Restore
dC604 Registration Setup Procedure
dC608 Document Feeder Registration
dC609 Document Glass Registration
dC610 CCD Lamp Profile Adjustment
dC612 Print Test Pattern
dC905 TC Sensor Calibration
dC945 IIT Calibration
Change Tags
Tags
Processor Tags
SPDH Tags
Scanner Tags
Finisher (2K LCSS) Tags
Finisher (1K LCSS) Tags
Finisher (HVF) Tags
LVF BM Tags
Tray 7 Inserter Tags
Tray 6 Tags
Fax Tags

7. WIRING DATA
Plug Jack Locations
PJ Locations
Wiring Diagrams
Wiring Diagrams

8. ACCESSORIES
ACC 1 Foreign Device Checkout

WC-5845 WC-5865 WC-5875 WC-5890 WC5845 WC5865 WC5875 WC5890 work centre center WC 5845 WC 5865 WC 5875 WC 5890