Xerox WorkCentre 5945 WorkCentre 5955 Service Manual and Parts Catalog


Accurate, clear and concise text, combined with detailed illustrations, lists of error code, instruction and diagrams, guide you through procedure of repair, remediate, maintenance and adjustments your copier, printer or scanner.
Present manual Xerox WorkCentre 5945 WorkCentre 5955 contain clear instructions and procedures on how to fix the problems occurring in your equipment.
The information contained in this repair manual is necessary for the repair, but also prevention, resulting in a longer life of your equipment.
Format of the manual: PDF, makes it easy to navigate, instant download and print. English language.
To see what contain, please read table of contents:

INTRODUCTION
About This Manual
How To Use This Manual
Remote Control Panel
Change History
Mod/Tag Identification
Voltages Resistances and Tolerances
Safety Information
Health and Safety Incident reporting
Translation of Warnings

1. SERVICE CALL PROCEDURES
SCP 1 Initial Actions
SCP 2 Call Actions
SCP 3 Fault Analysis
SCP 4 Subsystem Maintenance
SCP 5 Final Actions
SCP 6 Machine Features

2. STATUS INDICATOR RAPs

3. IMAGE QUALITY
Image Quality RAPs
IQ1 Image Quality Entry RAP
IQ2 IOT IQ Defects RAP
IQ3 Xerographic RAP
IQ4 Fuser Module RAP
IQ5 Print Damage RAP
IQ6 Narrow Bands RAP
IQ7 Document Glass and Scanner IQ Defects RAP
IQ8 IOT Skew RAP
IQ9 Unacceptable Received Fax Image Quality RAP
IQ10 Copy Quality Improvement RAP
IQ11 Print Quality Improvement RAP
IQ12 Side 2 Scanner IQ Defects RAP
Image Quality Specifications
IQS 1 Solid Area Density and Tone Reproduction
IQS 2 Background
IQS 3 Fusing
IQS 4 Resolution
IQS 5 Skew
IQS 6 Copy / Print Defects
IQS 7 Registration
IQS 8 Magnification

4. REPAIRS / ADJUSTMENTS
REPs 1 – Standby Power
REP 1.1 LVPS Module Removal
REP 1.2 Wiring Harness
REP 1.3 Molex SL Connectors
REP 1.4 Male Hirose DF1B Connectors
REP 1.5 AMP EI Connectors
REP 1.6 Hirose DF11 Connectors
REP 1.7 AMP CT Connectors
REP 1.8 Front Door Interlock Removal (W/O TAG 015)
REP 1.9 Left Door Interlock Removal (W/O TAG 015)
REP 1.10 HVPS Removal
REP 1.11 Molex Mini-Fit Junior Connectors
REP 1.12 Front Door Interlock Removal (W/TAG 015)
REP 1.13 Left Door Interlock Removal (W/TAG 015)
REPs 2 – User Interface
REP 2.1 User Interface Assembly
REP 2.2 UI Touch Screen
REP 2.3 UI Control PWB
REPs 3 – Machine Run Control
REP 3.1 IOT PWB
REP 3.2 Hard Disk Drive
REP 3.3 Single Board Controller PWB
REP 3.4 SD Card
REP 3.5 Foreign Device Interface PWB and Ribbon Cable
REP 3.6 Single Board Controller Module
REPs 5 – SPDH
REP 5.1 Top Cover Assembly
REP 5.2 Feed Roll, Nudger Roll and Feed Assembly
REP 5.3 Retard Roll and Separation Assembly
REP 5.4 Input Tray Assembly
REP 5.5 Takeaway Roll Assembly
REP 5.6 Lower Pre Scan Roller Assembly
REP 5.7 Exit Roll Assembly
REP 5.8 Stack Height Sensor, Takeaway Sensor and Feed Sensor
REP 5.9 Length Sensors
REP 5.10 SPDH Reg Sensor
REP 5.11 Calibration Home Position Sensor
REP 5.12 Feed Motor and Belt
REP 5.13 Read Motor
REP 5.14 Feed Clutch
REP 5.15 Takeaway Clutch
REP 5.16 Input Tray Sensors and Doc Present Sensor Actuator
REP 5.17 Pre Scan Roll Assembly
REP 5.18 Mid Scan Roll Assembly
REP 5.19 SPDH Removal
REP 5.20 Motor Cooling Fan
REP 5.21 LED Cooling Fan
REP 5.22 Side 2 Scan Power and Data Ribbon Cables
REP 5.23 SPDH Read Assembly
REP 5.24 Tray Elevator Motor
REP 5.25 SPDH Read Assembly Drives
REPs 10 – Print Transport and Fusing
REP 10.1 Inverter Assembly
REP 10.2 Exit Drive Assembly
REP 10.3 Inverter Motor
REP 10.4 Offset Motor
REP 10.5 Exit Roll and Offset Shuttle
REP 10.6 Horizontal Transport Assembly
REP 10.7 Horizontal Transport Motor and Drive Belt
REP 10.8 Jam Clearance Paper Guide & Hinge Assembly
REPs 12-110 – LCSS
REP 12.1-110 2K LCSS Covers
REP 12.2-110 Input Drive Belt and Transport Motor 1
REP 12.3-110 Intermediate Paper Drive Belt
REP 12.4-110 Paper Output Drive Belt and Transport Motor 2
REP 12.5-110 Bin 1 Drive Belts
REP 12.6-110 Tamper Assembly
REP 12.7-110 Hole Punch Unit, Motor and Sensors
REP 12.8-110 Stapler Traverse Assembly
REP 12.9-110 Staple Head Unit
REP 12.10-110 Ejector Assembly and Sensors
REP 12.11-110 Bin 1 Upper Level Sensor
REP 12.12-110 Paddle Shaft Assembly
REP 12.13-110 2K LCSS Un-Docking
REP 12.14-110 2K LCSS PWB
REP 12.15-110 Entry Guide Cover
REP 12.16-110 Docking Latch Assembly
REP 12.17-110 Ejector Belt
REP 12.18-110 Paddles
REP 12.19-110 Lower Right Paper Guide
REP 12.20-110 Paper Guide and Top Exit Sensor
REPs 12-150 – LVF BM
REP 12.1-150 LVF BM Covers
REP 12.2-150 Input Drive Belt, Compiler Entrance Drive Belt 1 and Transport Motor 1 and Gearbox Assembly
REP 12.3-150 Intermediate Paper Drive Belt
REP 12.4-150 Paper Output Drive Belt and Transport Motor 2
REP 12.5-150 Bin 1 Drive Belts and Stacker Tray Drive and Motor Assembly
REP 12.6-150 Tamper Assembly and Sensors
REP 12.7-150 Hole Punch Unit, Motor and Sensors
REP 12.8-150 Stapler Traverse Assembly and Sensors
REP 12.9-150 Staple Head Unit
REP 12.10-150 Ejector Assembly, Support Finger and Sensors
REP 12.11-150 Bin 1 Upper Level Sensor
REP 12.12-150 Paddle Shaft Assembly and Paddle Motor Assembly
REP 12.13-150 LVF BM Un-Docking
REP 12.14-150 LVF PWB
REP 12.15-150 Entry Guide Cover Assembly
REP 12.16-150 Docking Latch Assembly
REP 12.17-150 Ejector Belt
REP 12.18-150 BM Back Stop Motor
REP 12.19-150 Back Stop Assembly, Left Guide Assembly and Static Eliminators
REP 12.20-150 BM Guide Home Sensor and BM Back Stop Mid Home Sensor
REP 12.21-150 Crease Blade Gearbox Assembly, Motor and Sensors
REP 12.22-150 Crease Blade Assembly and Guides
REP 12.23-150 Crease Blade Cranks, Bearings, Gear and Handle
REP 12.24-150 Crease Rolls and Associated Components
REP 12.25-150 Crease Roll Motor and Gearbox Assembly
REP 12.26-150 Crease Roll Gear Kit
REP 12.27-150 BM Exit Roll, Belt, Pulley, Bush and Paddle
REP 12.28-150 BM Exit Upper Guide Assembly and Exit Sensor
REP 12.29-150 BM Bail Arm Assembly, Spring, Roller and Bin 2 90% Full Sensor
REP 12.30-150 BM Compiler Guide Assembly, Flapper and Flapper Motor
REP 12.31-150 BM Upper Entrance Guide and Finisher Entry Sensor
REP 12.32-150 BM Lower Guide, BM Entry Sensor and BM Entrance Guide Assembly 4-180
REP 12.33-150 Booklet Diverter Gate
REP 12.34-150 BM 1st Feed Roll Assembly, Compiler Entrance Drive Belt 1 and 2
REP 12.35-150 BM 2nd Feed Roll Assembly
REP 12.36-150 LVF BM PWB
REP 12.37-150 BM Staple Cartridge Assembly
REP 12.38-150 BM Stapler Assembly and Booklet Tamper Assembly
REP 12.39-150 BM Staple Cartridge LED
REP 12.40-150 BM Tamper 1 Home Sensor
REP 12.41-150 Booklet Tamper Motor
REP 12.42-150 Booklet Tamper Arms
REP 12.43-150 BM Paper Present Sensor
REP 12.44-150 Bin 2 Support
REP 12.45-150 Lower Right Cover and Bin 1 Lower Limit Switch
REP 12.46-150 Paper Guide and Top Tray Exit Sensor
REP 12.47-150 Lower Right Paper Guide
REP 12.48-150 BM Staple Head and Sensors
REPs 20 – Fax
REP 20.1 Fax PWB
REPs 28 – Covers
REP 28.1 Covers
REP 28.2 Rear Cover
REPs 40 – Main Drives
REP 40.1 Main Drive Module
REP 40.2 Registration Motor
REPs 60 – Imaging
REP 60.1 Scanner Rear Cover and Faraday Shield
REP 60.2 Scanner Module
REP 60.3 Top Cover Assembly, Fan filter Cover and Fan Filter
REP 60.4 Scanner PWB
REP 60.5 Scan Carriage Assembly
REP 60.6 Side 2 Scan Assembly and Side 2 Reg Sensor
REP 60.7 Scan Carriage Power Ribbon Cable
REP 60.8 Scan Carriage Data Ribbon Cable
REP 60.9 Actuator Support Assembly
REP 60.10 Scan Carriage Motor Assembly
REP 60.11 Scan Carriage Drive Belt
REP 60.12 Scan Carriage Idler Pulleys
REP 60.13 Document Size Sensor 1 and Document Size Sensor 2
REP 60.14 Scanner Cooling Fan
REP 60.15 LED Print Head Module
REPs 70 – Paper Supply
REP 70.1 Tray 1 and Tray 2 Removal
REP 70.2 Bypass Tray Assembly
REP 70.3 Tray 1 and Tray 2 Paper Guides
REP 70.4 Tray 1 and Tray 2 Paper Size Sensing PWBs
REP 70.5 Tray 3 Removal
REP 70.6 Tray 3 Elevator Motor
REP 70.7 Bypass Tray Width Sensor Removal
REP 70.8 Tray 3 and Tray 4 Elevator Cables
REP 70.9 Tray 3 and Tray 4 Stack Height Sensor
REP 70.10 Tray 3 and Tray 4 Home Sensor
REP 70.11 Tray 3 and Tray 4 Elevate Damper Assembly
REP 70.12 Tray 1 and Tray 2 Lift Gear Assembly
REP 70.13 Tray 4 Control PWB
REP 70.14 Tray 4 Removal
REP 70.15 Tray 4 Elevator Motor (W/OTAG 009)
REP 70.16 Tray 3 Empty Sensor
REP 70.17 Tray 4 Empty Sensor
REP 70.18 Bypass Tray Harness and Bypass Elevate Tray Assembly
REP 70.19 Tray 4 Elevator Motor (W/TAG 009)
REPs 80 – Paper Transport
REP 80.1 Tray 1 and Tray 2 Paper Feed Assembly
REP 80.2 Tray 1 and Tray 2 TAR Sensors and Lower Left Door Paper Guide
REP 80.3 Registration Nip Roll and Registration Transfer Assembly
REP 80.4 Registration Transport Assembly, Registration Roll and Registration Sensor 4-277
REP 80.5 Duplex Transport Assembly
REP 80.6 Bypass Tray Drive Belt
REP 80.7 Left Door Assembly
REP 80.8 TAR/Bypass Tray Motor and Transport Drive Belt Kit
REP 80.9 Duplex Sensor and Duplex Outer Guide Assembly
REP 80.10 Tray 1 and Tray 2 Transport Rolls and Bearings
REP 80.11 Left Door Latch Assembly
REP 80.12 Duplex Motor Assembly
REP 80.13 Left Door Cover
REP 80.14 Tray 4 Feed Sensor
REP 80.15 Bypass Tray Feed Roll Assembly
REP 80.16 Bypass Tray Retard Roll Assembly
REP 80.17 Tray 3 and Tray 4 Feed Assembly Feed Rolls
REP 80.18 Tray 1 and Tray 2 Feed Rolls
REP 80.19 Tray 1 and Tray 2 Retard Roll Friction Clutch
REP 80.20 Tray 3 Paper Feed Assembly
REP 80.21 Tray 4 Paper Feed Assembly
REP 80.22 HCF Transport Motor
REP 80.23 Tray 4 Transport Gear Pulley
REP 80.24 Tray 4 Transport Assembly
REP 80.25 Tray 4 Exit Sensor
REP 80.26 Tray 4 Takeaway Roll Assembly
REP 80.27 HCF Transport Roll and Idler Roll
REP 80.28 Tray 3 Paper Guide
REP 80.29 Tray 4 Paper Guide
REP 80.30 Tray 3 Feed Sensor
REP 80.31 Tray 4 Transport Clutch Drive Assembly
REP 80.32 Tray 3 or Tray 4 Feed Clutch
REP 80.33 Left Door Harness Set
REP 80.34 Bypass Tray Mylar Retard Shield
REP 80.35 Left Door Fan 1 and Fan 2
REPs 90 – Xerographics
REP 90.1 Toner Dispense Module
REP 90.2 Latch Housing Assembly
REP 90.3 HVPS Tray Assembly
REP 90.4 Environmental Sensors Assembly
ADJs 5 – SPDH
ADJ 5.1 SPDH Drive Belts
ADJ 5.2 SPDH Height
ADJ 5.3 SPDH Skew
ADJ 5.4 SPDH Cleaning Procedure
ADJs 12-110 – LCSS
ADJ 12.1-110 2K LCSS Bin 1 Level
ADJ 12.2-110 Machine to 2K LCSS Alignment
ADJ 12.3-110 Not Used
ADJ 12.4-110 Motor Drive Belt Tensioning
ADJs 12-150 – LVF BM
ADJ 12.1-150 LVF BM Bin 1 Level
ADJ 12.2-150 Machine to LVF BM Alignment
ADJ 12.3-150 Not Used
ADJ 12.4-150 Motor Drive Belt Tensioning
ADJ 12.5-150 Booklet Crease Position
ADJ 12.6-150 Booklet Staple Position
ADJ 12.7-150 Booklet Stapler Anvil Position – Front
ADJ 12.8-150 Booklet Stapler Anvil Position – Rear
ADJ 12.9-150 Booklet Skew
ADJs 40 – Machine Lubrication
ADJ 40.1 Machine Lubrication
ADJs 60 – Imaging
ADJ 60.1 Scanner Cleaning Procedure
ADJ 60.2 Side 2 Scan Assembly Cleaning Procedure
ADJ 60.3 IIT Registration, Magnification and Calibration
ADJ 60.4 LED Print Head Cleaning Procedure
ADJs 70 – Paper Trays
ADJ 70.1 Tray 3 and Tray 4 Paper Tray Guide Setting
ADJs 80 – Paper Feed and Registration
ADJ 80.1 Tray 3 and Tray 4 Nudger Roll Pressure
ADJ 80.2 Simplex and Duplex Buckle Timing
ADJ 80.3 Tray 3 and Tray 4 Retard Roll Pressure
ADJ 80.4 Bypass Tray Nip Pressure
ADJ 80.5 Tray 4 Closing Alignment
ADJs 90 – Xerographics
ADJ 90.1 Xerographics Cleaning

5. PARTS LIST
PL 1 – Standby Power
PL 1.10 Power and Control Assembly
PL 1.12 Interlock Switches
PL 1.15 Main Power Cables
PL 2 – User Interface
PL 2.10 User Interface
PL 3 – Machine Run Control
PL 3.22 Single Board Controller PWB Module
PL 5 – SPDH
PL 5.10 SPDH (Complete), Covers, SPDH PWB
PL 5.17 SPDH Transport Assembly
PL 5.18 SPDH Drive Assembly
PL 5.19 SPDH Read Assembly
PL 5.20 SPDH Top Cover Assembly
PL 5.25 SPDH Separation Assembly
PL 5.30 Input Tray Assembly
PL 10 – Copy Transportation and Fusing
PL 10.8 Fuser Module
PL 10.10 Inverter Assembly (1 of 4)
PL 10.11 Inverter Assembly (Centre Output Tray) (2 of 4)
PL 10.12 Inverter Assembly (Horizontal Transport) (3 of 4)
PL 10.13 Inverter Assembly (4 of 4)
PL 10.14 Exit Drive Assembly
PL 10.15 Horizontal Transport Assembly (1 of 2)
PL 10.16 Horizontal Transport Assembly (2 of 2)
PL 12 – 2K LCSS
PL 12.10 2K LCSS Covers
PL 12.15 2K LCSS Docking Latch
PL 12.20 2K LCSS Hole Punch Unit
PL 12.25 2K LCSS Paddle Shaft Assembly
PL 12.30 2K LCSS Bin 1 Control Components (1 of 2)
PL 12.35 2K LCSS Bin 1 Control Components (2 of 2)
PL 12.40 2K LCSS Paper Entry Transport
PL 12.45 2K LCSS Tamper Assembly
PL 12.50 2K LCSS Ejector Assembly
PL 12.55 2K LCSS Staple Head Unit/Traverse Assembly
PL 12.60 2K LCSS Bin 0 Entry
PL 12.65 2K LCSS Bin 1 Entry
PL 12.70 2K LCSS Entry Guide Cover/Jam Clearance Guide
PL 12.75 2K LCSS Electrical
PL 12 – LVF Booklet Maker
PL 12.320 LVF BM – Covers
PL 12.325 LVF BM Docking Latch
PL 12.330 LVF BM Hole Punch Unit
PL 12.335 LVF BM Paddle Shaft Assembly
PL 12.340 LVF BM Bin 1 Control Components (1 of 2)
PL 12.345 LVF BM Bin 1 Control Components (2 of 2)
PL 12.350 LVF BM Paper Entry Transport
PL 12.355 LVF BM Tamper Assembly
PL 12.360 LVF BM Ejector Assembly
PL 12.365 LVF BM Staple Head Unit/Traverse Assembly
PL 12.370 LVF BM Bin 0 Entry
PL 12.375 LVF BM Bin 1 Entry
PL 12.380 LVF BM Booklet Tamper Assembly
PL 12.385 LVF BM Compiler Entrance Guides
PL 12.390 LVF BM Compiler Guide Assembly
PL 12.395 LVF BM Booklet Stapler Assembly
PL 12.400 LVF BM Back Stop Assembly
PL 12.405 LVF BM Crease Blade Assembly
PL 12.410 LVF BM Crease Roll Assembly (1 of 3)
PL 12.415 LVF BM Crease Roll Assembly (2 of 3)
PL 12.420 LVF BM Crease Roll Assembly (3 of 3)
PL 12.425 LVF BM Electrical
PL 17 – Secure Access
PL 17.00 Secure Access Additions
PL 20 – Fax
PL 20.05 Fax Module
PL 25 – Accessories
PL 25.10 Convenience Stapler
PL 26 – Consumables and Tools
PL 26.10 Consumables and Tools (1 of 2)
PL 26.11 Consumables and Tools (2 of 2)
PL 28 – Covers
PL 28.10 Main Covers
PL 28.11 Front Door Assembly
PL 28.15 Covers
PL 31 – Maintenance/Installation/Removal Kits
PL 31.11 Maintenance/Installation/Removal Kits (1 of 3)
PL 31.12 Maintenance/Installation/Removal Kits (2 of 3)
PL 31.14 Maintenance/Installation/Removal Kits (3 of 3)
PL 31.35 Line 1 Fax Kits
PL 31.40 Line 2 Fax Kits
PL 40 – Main Drive Module
PL 40.15 Main Drive Module
PL 60 – Imaging
PL 60.15 Scanner Module, CVT/Document Glass
PL 60.20 Scanner Electrical Components
PL 60.25 Scan Carriage Assembly
PL 60.30 Side 2 Scan Assembly
PL 60.35 LED Print Head Module
PL 70 – Paper Supply
PL 70.10 Tray 1 and 2 Assembly
PL 70.18 Tray 3 Assembly
PL 70.19 Tray 4 Assembly
PL 70.21 Elevator Motor and Control PWB
PL 70.26 Tray 3 and 4 Assembly Covers
PL 70.35 Bypass Tray Assembly
PL 80 – Paper Transport
PL 80.10 Left Door Assembly (1 of 2)
PL 80.11 Left Door Assembly (2 of 2)
PL 80.15 Registration Transfer Assembly
PL 80.17 Registration Transport
PL 80.22 Duplex Transport Assembly
PL 80.25 Tray 1 and 2 Paper Feed Assembly (1 of 2)
PL 80.26 Tray 1 and 2 Paper Feed Assembly (2 of 2)
PL 80.32 Tray 3 Paper Feed Assembly
PL 80.33 Tray 4 Paper Feed Assembly
PL 80.36 Tray 4 Transport Assembly
PL 90 – Xerographics
PL 90.10 High Voltage Power Distribution Assembly
PL 90.15 Print Cartridge Cooling
PL 90.17 Toner/Print Cartridges
Common Hardware

6. GENERAL PROCEDURES / INFORMATION
GP 1 to GP 9
GP 1 Service Mode
GP 2 Fault Codes and History Files
GP 3 Service Information
GP 4 Machine Software
GP 5 Portable Work Station and Tools
GP 6 Screw Usage
GP 7 Miscellaneous Checks
GP 8 Special Tools and Consumables
GP 9 Machine SIM Card Matrix
GP 10 to GP 19
GP 10 How to Check a Motor
GP 11 How to Check a Sensor
GP 12 How to Check a Solenoid or Clutch
GP 13 How to Check a Switch
GP 14 How to Switch Off the Machine or Switch On the Machine
GP 15 Remote Diagnostics
GP 16 How to Safely Lift or Move Heavy Modules
GP 17 How to Re-Enter Optional Feature Installation Keys
GP 18 Machine Lubrication
GP 19 Network Clone Procedure
GP 20 to GP 29
GP 20 Paper and Media Size Specifications
GP 21 Installation Space Requirements
GP 22 Electrical Power Requirements
GP 23 Environmental Data
GP 24 Customer Administration Tools
GP 25 First Copy/Print Out Time and Power On/Off Time
GP 26 Restriction of Hazardous Substances (RoHS)
GP 27 Machine Configuration Control and Recovery
GP 28 USB Connection Mode
GP 29 Embedded Customer Documentation
GP 30 to GP 39
GP 30 Tray 4 Control PWB Test Points
GP 31 How to Set the Date and Time
GP 32 How to Enable HTTP
GP 33 How to Configure the PWS to Ping a Device
GP 34 How to Set the IP Address of the PWS
GP 35 How to Change Ethernet Speed
GP 36 How to Disable the Firewall of the PWS
GP 37 Left Door Assembly Service position
GP 38 How to Check an Adaptive Sensor
GP 39 Consumables Compatibility Information
GP 40 to GP 42
GP 40 Glossary of Terms, Acronyms and Abbreviations
GP 41 Reporting Usage Counter Resets
GP 42 How to Disable the Toner Cartridge CRUM RFID Reader
Diagnostic Codes dC104 to dC131
dC104 Usage Counters
dC108 Software Version
dC120 Fault Counters
dC122 Fault History
dC131 NVM Read/Write
Diagnostic Codes dC132 to dC140
dC132 Serial Number
dC134 Market Region
dC135 CRU/HFSI Status
dC136 Service Plan
dC137 PagePack
dC140 Analog Monitor
Diagnostic Codes dC301 to dC945
dC301 NVM Initialization
dC304 LED Print Head Validation
dC312 Network Echo Test
dC330 Component Control
dC361 NVM Save and Restore
dC604 Registration Setup Procedure
dC608 Document Feeder Registration
dC609 Document Glass Registration
dC610 CCD Lamp Profile Adjustment
dC612 Print Test Pattern
dC945 IIT Calibration
Change Tags
Tags
Processor Tags
SPDH Tags
Scanner Tags
2K LCSS Tags
LVF BM Tags
Fax Tags

7. WIRING DATA
Plug Jack Locations
PJ Locations
Wiring Diagrams
Wiring Diagrams

8. ACCESSORIES
ACC 1 Foreign Device Checkout